Ski-Doo GSX 500SS 2004
Ski-Doo · Ski-Doo · 2004 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 38 assemblies
- 1 886 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- Cooling System24 parts
- Crankcase, Water Pump And Oil Pump (593)38 parts
- Crankshaft And Pistons (593)31 parts
- Cylinder, Exhaust Manifold, Reed Valve (593)51 parts
- Engine Assembly And Support43 parts
- Exhaust System66 parts
- Mem, Dpm And Throttle42 parts
- Air Intake System16 parts
- Carburetors (500 SS)73 parts
- Fuel System34 parts
- Oil Tank33 parts
- Magneto (12V, 360W) (593)23 parts
- Electric Starter17 parts
- Rewind Starter (593)15 parts
- Drive System82 parts
- Pulley System (500 Ss)78 parts
- Hydraulic Brake31 parts
- Front Suspension And Ski66 parts
- Steering System61 parts
- Front Arm56 parts
- Rear Arm54 parts
- Rear Suspension48 parts
- Bottom Pan22 parts
- Decals56 parts
- Frame34 parts
- Frame - Front And Rear46 parts
- Hood35 parts
- Luggage Rack15 parts
- Options (GSX Sport & GSX Limited )222 parts
- Options (GSX Sport 1+1 & GSX Limited 1+1)109 parts
- Seat59 parts
- Utilities17 parts
- Windshield And Console42 parts
- Battery, Starter47 parts
- Electrical System 159 parts
- Electrical System 257 parts
- Frame Harness58 parts
- Steering Harness26 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| Cooling System | 1 | 509000171 | FORMED HOSE - Call your local BRP dealership | |
| Cooling System | 2 | 509000093 | Hose 8 mm | |
| Cooling System | 3 | 512059324 | Valve 5/16” | |
| Cooling System | 4 | 414655700 | Spring Clamp | |
| Cooling System | 5 | 293650170 | Tridon Gear Clamp This part replaces 293650128. | |
| Cooling System | 6 | 293710082 | STRAIGHT FITTING - Call your local BRP dealership | |
| Cooling System | 7 | 219704455 | Was 293800018 Loctite 592, 50 ml | |
| Cooling System | 8 | 509000408 | Coolant Tank This part replaces 509000280. | |
| Cooling System | 9 | 509000135 | ENGINE INLET HOSE - Call your local BRP dealership | |
| Cooling System | 10 | 509000158 | Engine Outlet Hose | |
| Cooling System | 11 | 509000159 | Radiator Inlet Hose | |
| Cooling System | 12 | 509000266 | RADIATOR OUTLET HOSE - Call your local BRP dealership | |
| Cooling System | 13 | 509000161 | Hose | |
| Cooling System | 14 | 518323903 | FRONT RADIATOR - Call your local BRP dealership | |
| Cooling System | 15 | 509000190 | REFECTIVE SHEET - Call your local BRP dealership | |
| Cooling System | 16 | 408800400 | TRIDON GEAR CLAMP - Call your local BRP dealership | |
| Cooling System | 17 | 509000181 | Oetiker Gear Clamp | |
| Cooling System | 18 | 509000187 | Pressure Cap | |
| Cooling System | 19 | 219704414 | Was 415110000 Polyurethane Hose 5.2 mm | |
| Cooling System | 20 | 241151640 | Hex. Flange Screw K50 X 2.24 X 16 | |
| Cooling System | 21 | 509000257 | DEFLECTOR - Call your local BRP dealership | |
| Cooling System | 22 | 219704402 | Tubing 25 MM 1000MM Long | |
| Cooling System | 23 | 219704413 | Was 415084700 Protective Shield | |
| Cooling System | 24 | 390402200 | Pop Rivet 3/16" | |
| Crankcase, Water Pump And Oil Pump (593) | 1 | 420888769 | CRANKCASE ASS'Y - Call your local BRP dealership | |
| Crankcase, Water Pump And Oil Pump (593) | 2 | 420640836 | Hex. Collar Screw M8 X 75 | |
| Crankcase, Water Pump And Oil Pump (593) | 3 | 420640433 | Collar Hex Screw M8 X 45 This part replaces 420640431. | |
| Crankcase, Water Pump And Oil Pump (593) | 4 | 420640312 | Allen Screw M6 x 45 This part replaces 420640311. | |
| Crankcase, Water Pump And Oil Pump (593) | 5 | 420840403 | Allen Screw M6 x 22 This part replaces 420840401. | |
| Crankcase, Water Pump And Oil Pump (593) | 6 | 205063044 | Socket Head Screw M6 X 30 | |
| Crankcase, Water Pump And Oil Pump (593) | 7 | 420641834 | STUD M10 X 29 - Call your local BRP dealership | |
| Crankcase, Water Pump And Oil Pump (593) | 8 | 420632010 | Center Pin 8 X 12 | |
| Crankcase, Water Pump And Oil Pump (593) | 9 | 420860965 | Cable Grommet | |
| Crankcase, Water Pump And Oil Pump (593) | 10 | 420960770 | Cap | |
| Crankcase, Water Pump And Oil Pump (593) | 11 | 420232100 | Ball Bearing | |
| Crankcase, Water Pump And Oil Pump (593) | 12 | 420956511 | Check Valve This part replaces 420956510. | |
| Crankcase, Water Pump And Oil Pump (593) | 13 | 420837421 | Water Pump/Oil Pump Ass'y | |
| Crankcase, Water Pump And Oil Pump (593) | 14 | Not Available As Spare Part - Step Collar | ||
| Crankcase, Water Pump And Oil Pump (593) | 15 | 420230195 | Oil Seal | |
| Crankcase, Water Pump And Oil Pump (593) | 16 | 420232100 | Ball Bearing | |
| Crankcase, Water Pump And Oil Pump (593) | 17 | 420650371 | Rotary Seal This part replaces 420650370. | |
| Crankcase, Water Pump And Oil Pump (593) | 18 | 420950890 | O-Ring | |
| Crankcase, Water Pump And Oil Pump (593) | 19 | Not Available As Spare Part - Water pump/oil pump shaft | ||
| Crankcase, Water Pump And Oil Pump (593) | 20 | 420840514 | Allen Screw M5 x 16 This part replaces 420840511. | |
| Crankcase, Water Pump And Oil Pump (593) | 21 | 420227945 | Thrust Washer | |
| Crankcase, Water Pump And Oil Pump (593) | 22 | 420222505 | Water Impeller | |
| Crankcase, Water Pump And Oil Pump (593) | 23 | 420931811 | Gasket This part replaces 420931810. | |
| Crankcase, Water Pump And Oil Pump (593) | 24 | 420922630 | Water Pump Housing | |
| Crankcase, Water Pump And Oil Pump (593) | 25 | 420240034 | Hex. Screw M6 X 25 This part replaces 420240031. | |
| Crankcase, Water Pump And Oil Pump (593) | 26 | 293300041 | O-Ring This part replaces 420230400. | |
| Crankcase, Water Pump And Oil Pump (593) | 27 | 420888780 | Oil Pump Ass'y | |
| Crankcase, Water Pump And Oil Pump (593) | 28 | 420941928 | Taptite Screw M5 X 16 This part replaces 420941925. | |
| Crankcase, Water Pump And Oil Pump (593) | 29 | 219704404 | Oil Hose 1500Mm Long | |
| Crankcase, Water Pump And Oil Pump (593) | 30 | 420960777 | CAP - Call your local BRP dealership | |
| Crankcase, Water Pump And Oil Pump (593) | 31 | 420938190 | CLAMP - Call your local BRP dealership | |
| Crankcase, Water Pump And Oil Pump (593) | 32 | 420059308 | Short Block 593 | |
| Crankcase, Water Pump And Oil Pump (593) | 33 | 293800060 | Loctite 243, 10 ml | |
| Crankcase, Water Pump And Oil Pump (593) | 34 | 219703000 | Sealant Loctite 648 This part replaces 413711400. | |
| Crankcase, Water Pump And Oil Pump (593) | 35 | 413707000 | Dow Corning 111, 150 g | |
| Crankcase, Water Pump And Oil Pump (593) | 36 | 420899271 | Petamo Grease, GHY133N, 400 g |
Related models
- Elite 1500 1st Edition 2004
- Elite 1500 2nd Edition 2004
- Expedition 4-TEC 2004
- GSX 600 HO 2004
- GSX 600 HO SDI 2004
Other models of Ski-Doo
- Spyder GS 990 5-Speed 2008
- Spyder GS 990 Semi-Automatic 2008
- Spyder GS Roadster with SE5 transmission 2009
- Spyder GS Roadster with SM5 transmission 2009
- Spyder RS Roadster SE5 2010
- Spyder RS Roadster SE5, Late Production 2010
- Spyder RS Roadster SM5 2010
- Spyder RS Roadster SM5, Late Production 2010
- Spyder RT, RTS Roadster SE5 2010
- Spyder RT, RTS Roadster SM5 2010
- Spyder RS Roadster SE5 2011
- Spyder RS Roadster SM5 2011