Polaris Big Boss 4x6 - X898627 1989
ATV · Polaris · 1989 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 40 assemblies
- 1 023 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- Air Box Assembly (4915951595023A)22 parts
- Battery Box Assembly (4915951595033A)22 parts
- Carburetor Assembly (4915951595039A)30 parts
- Clutch Cover Assembly (4915951595024A)31 parts
- Control Assembly L.H. (4915951595014A)29 parts
- Control Assembly, R.H. (4915951595015A)11 parts
- Crankcase and Cylinder Assembly (4915951595036A)38 parts
- Crankshaft and Piston Assembly (4915951595037A)25 parts
- Drive Clutch Assembly (4915951595028A)18 parts
- Driven Clutch Assembly (4915951595031A)14 parts
- Engine Mounting (4915951595006A)41 parts
- Fan Assembly (4915951595007A)15 parts
- Frame Assembly with Racks (4915951595003A)28 parts
- Front Brake Assembly (4915951595018A)15 parts
- Front Cab Assembly (4915951595001A)26 parts
- Front Strut Assembly (4915951595010A)19 parts
- Front Wheel Assembly (4915951595017A)22 parts
- Fuel Tank Assembly (4915951595004A)26 parts
- Gearcase Assembly (4915951595029A)79 parts
- Headlight Assembly (4915951595009A)16 parts
- Magneto Assembly (4915951595041A)19 parts
- Middle Brake Assembly (4915951595019A)13 parts
- Middle Drive Assembly (4915951595025A)35 parts
- Middle Wheel Assembly (4915951595020A)15 parts
- Muffler Mounting (4915951595008A)22 parts
- Oil Pump Assembly (4915951595038A)20 parts
- Oil Tank Assembly (4915951595005A)15 parts
- Rear Brake Assembly (4915951595035A)8 parts
- Rear Cab Assembly (4915951595002A)23 parts
- Rear Wheel Drive Assembly (4915951595021A)36 parts
- Recoil Starter Assembly (4915951595042A)30 parts
- Right Hand Gearcase and Brake Mounting (4915951595034A)11 parts
- Shift Linkage Assembly (4915951595016A)22 parts
- Starting Motor Assembly (4915951595040A)20 parts
- Steering Assembly (4915951595011A)54 parts
- Swing Arm Weldment (Middle) (4915951595026A)55 parts
- Swing Arm Weldment (Rear) (4915951595027A)30 parts
- Tool Kit Assembly (4915951595043A)9 parts
- Utility Dump Box Assembly (4915951595013A)43 parts
- Wiring Harness (4915951595032A)16 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| Air Box Assembly (4915951595023A) | 1 | 7080303 | CLAMP, POLY | 1 |
| Air Box Assembly (4915951595023A) | 2 | 5430976 | BOX,AIR SILENCER | 1 |
| Air Box Assembly (4915951595023A) | 3 | 5410506 | BOOT, AIR SILENCER | 1 |
| Air Box Assembly (4915951595023A) | 4 | 5220980 | RETAINER,COVER | 1 |
| Air Box Assembly (4915951595023A) | 5 | 5430884 | COVER,AIR INTAKE | 1 |
| Air Box Assembly (4915951595023A) | 6 | 5410510 | SEAL,COVER,AIR | 1 |
| Air Box Assembly (4915951595023A) | 7 | 7072402 | DECAL,AIR FILTER [No Longer Available] | 1 |
| Air Box Assembly (4915951595023A) | 8 | 7080369 | FILTER, AIR | 1 |
| Air Box Assembly (4915951595023A) | 9 | 7512246 | BOLT(10) | 2 |
| Air Box Assembly (4915951595023A) | 10 | 7558302 | WASHER,WROUGHT(10) | 2 |
| Air Box Assembly (4915951595023A) | 11 | 7670059 | NUT, RETAINER(10) Substituted by 7670060 | 2 |
| Air Box Assembly (4915951595023A) | 12 | 5430883 | BOX,AIR INTAKE Substituted by 5431124 | 1 |
| Air Box Assembly (4915951595023A) | 13 | 5410453 | VALVE, VACUATOR | 1 |
| Air Box Assembly (4915951595023A) | 14 | 5410529 | BUSHING | 1 |
| Air Box Assembly (4915951595023A) | 15 | 7512275 | BOLT-CARRIAGE(10) | 4 |
| Air Box Assembly (4915951595023A) | 16 | 7080336 | CLAMP,AIR BOX | 2 |
| Air Box Assembly (4915951595023A) | 16 | 7080336 | CLAMP,AIR BOX | 2 |
| Air Box Assembly (4915951595023A) | 17 | 5410462 | BOOT,CARBURETOR | 1 |
| Air Box Assembly (4915951595023A) | 18 | 5810310 | TAPE, FOIL | 1 |
| Air Box Assembly (4915951595023A) | 19 | 7670061 | NUT, PUSH-ON(10) | 4 |
| Air Box Assembly (4915951595023A) | 20 | 7542127 | NUT,WING(10) | 4 |
| Air Box Assembly (4915951595023A) | 21 | 5810441 | SEAL, FOAM | 1 |
| Battery Box Assembly (4915951595033A) | 1 | 7080303 | CLAMP, POLY | 2 |
| Battery Box Assembly (4915951595033A) | 2 | 7511942 | SCREW(10) | 2 |
| Battery Box Assembly (4915951595033A) | 3 | 5410346 | INSULATOR-CABLE | 1 |
| Battery Box Assembly (4915951595033A) | 4 | 4010066 | CABLE,BATTERY/ENGINE | 1 |
| Battery Box Assembly (4915951595033A) | 5 | 4140007 | BATTERY Substituted by 4140006 | 1 |
| Battery Box Assembly (4915951595033A) | 6 | 7010032 | HOOK-BATT.H/D(10) | 2 |
| Battery Box Assembly (4915951595033A) | 7 | 5410424 | STRAP,BATTERY HOLDDOWN | 1 |
| Battery Box Assembly (4915951595033A) | 8 | 5521087 | LINE,VENT,(38.0'') Substituted by 8360009-600 | AR |
| Battery Box Assembly (4915951595033A) | 9 | 5810290 | PAD-BATTERY | 3 |
| Battery Box Assembly (4915951595033A) | 10 | 7072606 | DECAL, BATTERY [No Longer Available] | 1 |
| Battery Box Assembly (4915951595033A) | 11 | 4010064 | CABLE,SOLENOID/STARTER | 1 |
| Battery Box Assembly (4915951595033A) | 12 | 4010065 | CABLE,BATTERY/SOLENOID | 1 |
| Battery Box Assembly (4915951595033A) | 13 | 7541925 | NUT(10) | 2 |
| Battery Box Assembly (4915951595033A) | 13 | 7541925 | NUT(10) | 2 |
| Battery Box Assembly (4915951595033A) | 14 | 4060087 | RECTIFIER, VOLTAGE | 1 |
| Battery Box Assembly (4915951595033A) | 15 | 5211184 | HEATSINK Substituted by 5210650 | 1 |
| Battery Box Assembly (4915951595033A) | 16 | 7512013 | SCREW(10) Substituted by 7512018 | 4 |
| Battery Box Assembly (4915951595033A) | 17 | 4060085 | LIMITER,REV.SPEED | 1 |
| Battery Box Assembly (4915951595033A) | 19 | 7571602 | WASHER(10) | 2 |
| Battery Box Assembly (4915951595033A) | 21 | 7512232 | BOLT(10) | 2 |
| Battery Box Assembly (4915951595033A) | 22 | 4040022 | BOARD,TERMINAL | 1 |
| Battery Box Assembly (4915951595033A) | 23 | 7621335 | RIVET | 2 |
| Carburetor Assembly (4915951595039A) | 1 | 3130383 | CARBURETOR Substituted by 3130424 | 1 |
| Carburetor Assembly (4915951595039A) | 1 | 3130383 | CARBURETOR Substituted by 3130424 | 1 |
| Carburetor Assembly (4915951595039A) | 2 | 3130060 | TOP,MIX CHAMBER | 1 |
| Carburetor Assembly (4915951595039A) | 3 | 3130354 | SPRING,THROTTLE | 1 |
| Carburetor Assembly (4915951595039A) | 4 | 3130002 | PLATE,THROTTLE | 1 |
| Carburetor Assembly (4915951595039A) | 5 | 3130003 | E RING(10) Substituted by 3130508 | 1 |
| Carburetor Assembly (4915951595039A) | 6 | 3130155 | JET NEEDLE | 1 |
| Carburetor Assembly (4915951595039A) | 7 | 3130355 | WASHER | 1 |
| Carburetor Assembly (4915951595039A) | 8 | 3130420 | VALVE,THROTTLE,(2.0) | 1 |
| Carburetor Assembly (4915951595039A) | 8 | 3130420 | VALVE,THROTTLE,(2.0) | 1 |
| Carburetor Assembly (4915951595039A) | 10 | 3130359 | CAP, PLUNGER | 1 |
| Carburetor Assembly (4915951595039A) | 11 | 3130006 | SPRING,PLUNGER | 1 |
| Carburetor Assembly (4915951595039A) | 12 | 3130328 | PLUNGER ASM, STARTER | 1 |
| Carburetor Assembly (4915951595039A) | 13 | 3130010 | SPRING,THROTTLE ADJ. | 1 |
| Carburetor Assembly (4915951595039A) | 14 | 3130324 | SCREW, THROTTLE STOP | 1 |
| Carburetor Assembly (4915951595039A) | 15 | 3080524 | PACKING(10) Substituted by 3130017 | 1 |
Related models
- BIG BOSS - W899627 1989
- BIG BOSS 4X6 - W898627 1989
- TRAIL BOSS - W898527 1989
- TRAIL BOSS 2X4 - W897527 1989
- TRAIL BOSS 4X4 - W898127 1989
Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988