Polaris BIG BOSS 4X6 - W928627 1992
ATV · Polaris · 1992 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 39 assemblies
- 1 103 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A)21 parts
- BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A)21 parts
- CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A)31 parts
- CLUTCH COVER ASSEMBLY 250 4x6 / W928627 (4922902290026A)33 parts
- CONTROL ASSEMBLY LH 250 4x6 / W928627 (4922902290016A)39 parts
- CONTROL ASSEMBLY RH 250 4x6 / W928627 (4922902290017A)21 parts
- CRANKCASE and CYLINDER ASSEMBLY 250 4x6/W928627 (4922902290039A)39 parts
- CRANKSHAFT and PISTON ASSEMBLY 250 4x6 / W928627 (4922902290040A)27 parts
- DRIVE CLUTCH ASSEMBLY 250 4x6 / W928627 (4922902290033A)20 parts
- DRIVEN CLUTCH ASSEMBLY 250 4x6 /W928627 (4922902290034A)15 parts
- ENGINE MOUNTING 250 4x6 / W928627 (4922902290006A)47 parts
- FAN ASSEMBLY 250 4x6 / W928627 (4922902290007A)16 parts
- FRAME w/RACKS ASSEMBLY 250 4x6 / W928627 (4922902290003A)32 parts
- FRONT BRAKE ASSEMBLY 250 4x6 / W928627 (4922902290020A)16 parts
- FRONT CAB ASSEMBLY 250 4x6 / W928627 (4922902290001A)25 parts
- FRONT STRUT ASSEMBLY 250 4x6 / W928627 (4922902290010A)21 parts
- FRONT WHEEL ASSEMBLY 250 4x6 / W928627 (4922902290019A)21 parts
- FUEL TANK ASSEMBLY 250 4x6 / W928627 (4922902290004A)24 parts
- GEARCASE ASSEMBLY 250 4x6 / W928627 (4922902290035A)74 parts
- HEADLIGHT ASSEMBLY 250 4x6 / W928627 (4922902290009A)19 parts
- MAGNETO ASSEMBLY 250 4x6 / W928627 (4922902290044A)19 parts
- MIDDLE AXLE BRAKE ASSEMBLY 250 4x6 / W928627 (4922902290021A)13 parts
- MIDDLE DRIVE ASSEMBLY 250 4x6 / W928627 (4922902290027A)38 parts
- MIDDLE WHEEL ASSEMBLY 250 4x6 / W928627 (4922902290022A)15 parts
- MUFFLER MOUNTING 250 4x6 / W928627 (4922902290008A)23 parts
- OIL PUMP ASSEMBLY 250 4x6 / W928627 (4922902290041A)21 parts
- OIL TANK ASSEMBLY 250 4x6 / W928627 (4922902290005A)15 parts
- REAR BRAKE ASSEMBLY 250 4x6 / W928627 (4922902290015A)9 parts
- REAR CAB ASSEMBLY 250 4x6 / W928627 (4922902290002A)32 parts
- REAR WHEEL DRIVE ASSEMBLY 250 4x6 / W928627 (4922902290023A)38 parts
- RECOIL STARTER ASSEMBLY 250 4x6 / W928627 (4922902290045A)30 parts
- RH GEARCASE/BRAKE MOUNTING 250 4x6/W928627 (4922902290028A)20 parts
- SHIFT LINKAGE ASSEMBLY 250 4x6 / W928627 (4922902290018A)21 parts
- STARTING MOTOR ASSEMBLY 250 4x6 / W928627 (4922902290043A)23 parts
- STEERING ASSEMBLY 250 4x6/W928627 (4922902290011A)56 parts
- SWING ARM WELDMENT (MIDDLE) 250 4x6 / W928627 (4922902290029A)60 parts
- SWING ARM WELDMENT (REAR) 250 4x6 / W928627 (4922902290031A)33 parts
- UTILITY DUMP BOX ASSEMBLY 250 4X6/W928627 (4922902290013A)55 parts
- WIRING HARNESS 250 4x6 / W928627 (4922902290032A)20 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 1 | 5810444 | FOAM, AIR FILTER (10) | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 2 | 5431485 | BOX, AIR SILENCER | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 3 | 5410506 | BOOT, AIR SILENCER | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 4 | 5220980 | RETAINER,COVER | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 5 | 5430884 | COVER,AIR INTAKE | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 6 | 5410510 | SEAL,COVER,AIR | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 7 | 7080140 | CLAMP(10) | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 8 | 7080369 | FILTER, AIR | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 9 | 7512246 | BOLT(10) | 2 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 10 | 7558302 | WASHER,WROUGHT(10) | 2 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 11 | 7670079 | NUT, SPEED(10) | 2 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 12 | 5431124 | BOX, AIR INTAKE | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 13 | 5410549 | VALVE, UMBRELLA | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 14 | 5410529 | BUSHING | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 15 | 7512275 | BOLT-CARRIAGE(10) | 4 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 16 | 7080413 | CLAMP,BAND,NARROW | 2 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 17 | 5410462 | BOOT,CARBURETOR | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 18 | 5810310 | TAPE, FOIL | 1 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 19 | 7670080 | PALNUT(10) | 4 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 20 | 7542127 | NUT,WING(10) | 4 |
| AIR BOX ASSEMBLY 250 4x6 / W928627 (4922902290025A) | 21 | 5810441 | SEAL, FOAM | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 1 | 7080303 | CLAMP, POLY | 2 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 2 | 7621322 | RIVET, POP(50) | 2 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 3 | 5410346 | INSULATOR-CABLE | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 4 | 4010076 | CABLE,BATTERY-SOLENOID | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 5 | 4140006 | BATTERY | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 6 | 7010032 | HOOK-BATT.H/D(10) | 2 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 7 | 5410424 | STRAP,BATTERY HOLDDOWN | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 8 | 5521087 | LINE,VENT,(38.0'') Substituted by 8360009-600 | AR |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 9 | 5810290 | PAD-BATTERY | 3 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 10 | 7072606 | DECAL, BATTERY [No Longer Available] | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 11 | 4010064 | CABLE,SOLENOID/STARTER | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 12 | 4010075 | CABLE,SOLENOID-STRTR. | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 13 | 7541925 | NUT(10) | 2 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 14 | 4060087 | RECTIFIER, VOLTAGE | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 15 | 5210650 | HEAT SINK | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 16 | 7512018 | SCR-#10-24X3/4,PN/TR RD-TORX-Y | 4 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 17 | 4060085 | LIMITER,REV.SPEED | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 18 | 7512007 | SCREW(10) | 2 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 21 | 7512232 | BOLT(10) | 2 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 22 | 4040022 | BOARD,TERMINAL | 1 |
| BATTERY BOX ASSEMBLY 250 4x6 / W928627 (4922902290037A) | 23 | 7511942 | SCREW(10) | 2 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 1 | 3130424 | CARBURETOR (Incl. 1-31) | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 2 | 3130060 | TOP,MIX CHAMBER | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 3 | 3130354 | SPRING,THROTTLE | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 4 | 3130002 | PLATE,THROTTLE | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 5 | 3130003 | E RING(10) Substituted by 3130508 | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 6 | 3130356 | JET NEEDLE Substituted by 3130155 | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 7 | 3130355 | WASHER | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 8 | 3130420 | VALVE,THROTTLE,(2.0) | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 9 | 3130409 | JET,NEEDLE(0-4),169 (169) | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 10 | 3130359 | CAP, PLUNGER | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 11 | 3130006 | SPRING,PLUNGER | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 12 | 3130440 | PLUNGER ASM. Substituted by 3130328 | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 13 | 3130010 | SPRING,THROTTLE ADJ. | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 14 | 3130324 | SCREW, THROTTLE STOP | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 15 | 3130017 | PACKING(10) | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 16 | 3130011 | SCREW,AIR | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 17 | 3130012 | SPRING,AIR ADJUST (Air Adjuster) | 1 |
| CARBURETOR ASSEMBLY 250 4x6 / W928627 (4922902290042A) | 18 | 3130067 | JET,PILOT,#40(10) | 1 |
Related models
- BIG BOSS 6X6 - W928727 1992
- Euro Big Boss 6x6 - S928727 1992
- Euro Trail Boss 4x4 - S928139 1992
- TRAIL BLAZER - W927221 1992
- TRAIL BOSS 250 - W928527 1992
Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988