Polaris TRAIL BOSS - W968527 1996
ATV · Polaris · 1996 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 36 assemblies
- 977 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- AIR BOX Trail Boss W968527 (4935883588A014)21 parts
- BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007)40 parts
- CARBURETOR Trail Boss W968527 (4935883588C013)30 parts
- CLUTCH COVER Trail Boss W968527 (4935883588B012)38 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE Trail Boss W968527 (4935883588B008)41 parts
- CONTROLS - THROTTLE ASM./CABLE Trail Boss W968527 (4935883588B007)11 parts
- CRANKCASE and CYLINDER Trail Boss W968527 (4935883588C007)43 parts
- CRANKSHAFT and PISTON Trail Boss W968527 (4935883588C008)27 parts
- DECALS Trail Boss W968527 (4935883588A008)18 parts
- DRIVE CLUTCH Trail Boss W968527 (4935883588B010)19 parts
- DRIVEN CLUTCH Trail Boss W968527 (4935883588B011)17 parts
- ELECTRICAL/TAILLIGHT Trail Boss W968527 (4935883588C003)36 parts
- ENGINE MOUNTING Trail Boss W968527 (4935883588A009)45 parts
- EXHAUST Trail Boss W968527 (4935883588A010)20 parts
- FRONT BRAKE Trail Boss W968527 (4935883588B003)19 parts
- FRONT CAB Trail Boss W968527 (4935883588A005)23 parts
- FRONT WHEEL Trail Boss W968527 (4935883588B002)17 parts
- FUEL TANK Trail Boss W968527 (4935883588A011)21 parts
- GEARCASE Trail Boss W968527 (4935883588C004)53 parts
- GEARCASE/BRAKE MOUNTING Trail Boss W968527 (4935883588B013)26 parts
- HEADLIGHT Trail Boss W968527 (4935883588A013)27 parts
- MAGNETO Trail Boss W968527 (4935883588C009)19 parts
- OIL PUMP Trail Boss W968527 (4935883588C012)21 parts
- OIL TANK Trail Boss W968527 (4935883588A012)16 parts
- REAR BRAKE Trail Boss W968527 (4935883588B014)32 parts
- REAR CAB Trail Boss W968527 (4935883588A006)46 parts
- REAR WHEEL DRIVE Trail Boss W968527 (4935883588C002)45 parts
- RECOIL STARTER Trail Boss W968527 (4935883588C011)30 parts
- SHIFT LINKAGE Trail Boss W968527 (4935883588C001)20 parts
- STARTING MOTOR Trail Boss W968527 (4935883588C010)26 parts
- STEERING - HANDLEBAR Trail Boss W968527 (4935883588B004)15 parts
- STEERING POST Trail Boss W968527 (4935883588B005)20 parts
- STEERING/A-ARM Trail Boss W968527 (4935883588B006)29 parts
- STRUT Trail Boss W968527 (4935883588B001)19 parts
- SWING ARM/SHOCK MOUNTING Trail Boss W968527 (4935883588B009)40 parts
- TOOL KIT Trail Boss W968527 (4935883588C006)7 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| AIR BOX Trail Boss W968527 (4935883588A014) | 1 | 5810444 | FOAM, AIR FILTER (10) | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 2 | 5810441 | SEAL, FOAM | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 3 | 5431485 | BOX, AIR SILENCER | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 4 | 5410506 | BOOT, AIR SILENCER | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 5 | 7512246 | BOLT(10) | 2 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 6 | 7558302 | WASHER,WROUGHT(10) | 2 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 7 | 7670060 | NUT, SPEED(10) | 2 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 8 | 1253123 | BOX ASM,AIR INTAKE (Incl. 15) | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 9 | 5410549 | VALVE, UMBRELLA | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 10 | 5811009 | FOAM | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 11 | 7512275 | BOLT-CARRIAGE(10) | 4 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 12 | 7080413 | CLAMP,BAND,NARROW | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 13 | 7080140 | CLAMP(10) | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 14 | 5411159 | BOOT,CARB,30MM | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 15 | 5810310 | TAPE, FOIL | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 16 | 7670080 | PALNUT(10) | 4 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 17 | 7080369 | FILTER, AIR | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 18 | 5410510 | SEAL,COVER,AIR | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 19 | 5430884 | COVER,AIR INTAKE | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 20 | 5220980 | RETAINER,COVER | 1 |
| AIR BOX Trail Boss W968527 (4935883588A014) | 21 | 7542127 | NUT,WING(10) | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 1 | 2670136-067 | RACK,REAR,BLK. | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 2 | 5810455 | PAD,RACK MOUNT | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 3 | 7512282 | BOLT, BLACK(10) | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 3 | 7512282 | BOLT, BLACK(10) | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 4 | 7515304 | SCREW-FLANGED(10) | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 5 | 7555716 | WASHER(10) | 3 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 5 | 7555716 | WASHER(10) | 3 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 6 | 5010192 | BUSHING-RES. MT. | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 7 | 5410241 | DAMPENER | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 8 | 5220899-067 | BRKT,LH SUPPORT RACK Substituted by 5243468-067 | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 8 | 5220901-067 | BRKT,RH SUPPORT RACK Substituted by 5243469-067 | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 9 | 7542122 | NUT-LOCK(10) | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 9 | 7542122 | NUT-LOCK(10) | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 10 | 5410012 | PLUG,RUBBER-HOLE,.5DIA(10) Substituted by 5411426 | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 10 | 5410012 | PLUG,RUBBER-HOLE,.5DIA(10) Substituted by 5411426 | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 11 | 5220902-067 | SUPPORT,R.FENDER | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 12 | 5410436 | WASHER,RUBBER | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 13 | 7542324 | NUT-5/16-18 NYLOK-Y | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 13 | 7542324 | NUT-5/16-18 NYLOK-Y | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 14 | 1040493-067 | FRAME,MAIN,BLK. | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 15 | 7080409 | CLAMP,WIRE ROUTING(10) | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 16 | 5810467 | PLUG, FRAME | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 17 | 7558402 | WASHER-.344X.688X.063 FL-Y | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 18 | 7512329 | BOLT(10) | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 19 | 2670106-067 | BUMPER,FRT,(BLACK) | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 20 | 7512208 | SCREW(10) | 3 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 21 | 5220981 | SKID-PLATE,FR.BUMPER | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 22 | 7512399 | SCREW(10) | 3 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 23 | 5431013-179 | CAP,BUMPER,FR,AQUA. | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 24 | 5431023 | COVER,BRKT,BUMPER MT. | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 25 | 7621229 | RIVET(50) | 4 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 26 | 7512232 | BOLT(10) | 6 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 27 | 5240560-067 | GUARD,ROCK,BLK. | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 28 | 1040417-067 | FOOTPAD,RH,BLK. | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 28 | 1040274-117 | FOOTPAD,LH,SILVER | 1 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 29 | 5431484 | TRIM, FOOTREST | 2 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 30 | 7661825 | RIVET,(50) | 8 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 31 | 7661638 | RIVET,INTERLOCK,B(50) | 12 |
| BUMPER and RACK MOUNTING Trail Boss W968527 (4935883588A007) | 32 | 5432047 | PLUG,ENDCAP(10) | 2 |
Related models
- 400L 6X6 - W968740 1996
- MAGNUM 2X4 - W967544 1996
- MAGNUM 4X4 - W968144 1996
- MAGNUM 6X6 - W968744 1996
- NORWEGIAN 400L 6X6 - N968740 1996
Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988