Polaris XPRESS 300 - W969530 1996
ATV · Polaris · 1996 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 51 assemblies
- 1 556 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003)31 parts
- AIR BOX (300) XPRESS 300 W969530 (4935923592B006)21 parts
- AIR BOX (400) XPRESS 400 W969540 (4935923592B005)21 parts
- CARBURETOR (300) XPRESS 300 W969530 (4935923592D010)30 parts
- CARBURETOR (400) XPRESS 400 W969540 (4935923592E002)31 parts
- CLUTCH COVER (300) XPRESS 300 W969530 (4935923592C007)46 parts
- CLUTCH COVER (400) XPRESS 400 W969540 (4935923592C008)48 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE XPRESS 300 W969530 and XPRESS 400 W96 (4935923592B013)40 parts
- CONTROLS - THROTTLE ASM./CABLE XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592B014)12 parts
- COOLING SYSTEM (300) XPRESS 300 W969530 (4935923592A014)10 parts
- COOLING SYSTEM (400) XPRESS 400 W969540 (4935923592B001)35 parts
- CRANKCASE and CYLINDER (300) XPRESS 300 W969530 (4935923592D004)44 parts
- CRANKCASE and CYLINDER (400) XPRESS 400 W969540 (4935923592D011)69 parts
- CRANKSHAFT and PISTON (300) XPRESS 300 W969530 (4935923592D003)24 parts
- CRANKSHAFT and PISTON (400) XPRESS 400 W969540 (4935923592D013)33 parts
- DECALS XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592A009)29 parts
- DRIVE CLUTCH XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C005)18 parts
- DRIVEN CLUTCH XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C006)18 parts
- ELECTRICAL/TAILLIGHT XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C012)44 parts
- ENGINE MOUNTING (300) XPRESS 300 W969530 (4935923592A013)46 parts
- ENGINE MOUNTING (400) XPRESS 400 W969540 (4935923592A012)47 parts
- EXHAUST SYSTEM XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592B002)25 parts
- FRONT BRAKE XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C001)19 parts
- FRONT CAB XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592A006)30 parts
- FRONT RACK and BUMPER MOUNTING (300) XPRESS 300 W969530 (4935923592A010)36 parts
- FRONT RACK and BUMPER MOUNTING (400) XPRESS 400 W969540 (4935923592A011)36 parts
- FRONT WHEEL XPRESS 300 W969540 and XPRESS 400 W969540 (4935923592B008)17 parts
- FUEL TANK XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592B003)36 parts
- GEAR SELECTOR (300) XPRESS 300 W969530 (4935923592C013)31 parts
- GEAR SELECTOR (400) XPRESS 400 W969540 (4935923592C014)31 parts
- GEARCASE XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592D001)70 parts
- GEARCASE/BRAKE and CHAIN COVER MOUNTING XPRESS 300 W969530 and XPRESS 400 W (4935923592C009)27 parts
- HANDLEBAR (300) XPRESS 300 W969530 (4935923592B009)26 parts
- HANDLEBAR and HEADLIGHT POD (400) XPRESS 400 W969540 (4935923592B011)48 parts
- MAGNETO (300) XPRESS 300 W969530 (4935923592D006)18 parts
- MAGNETO (400) XPRESS 400 W969540 (4935923592E005)17 parts
- OIL PUMP (300) XPRESS 300 W969530 (4935923592D009)24 parts
- OIL PUMP (400) XPRESS 400 W969540 (4935923592E001)20 parts
- OIL TANK XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592B004)19 parts
- REAR BRAKE XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C010)34 parts
- REAR CAB and SEAT XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592A007)52 parts
- REAR RACK MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592A008)16 parts
- REAR WHEEL DRIVE XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C011)48 parts
- RECOIL STARTER XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592D008)15 parts
- STARTING MOTOR (300) XPRESS 300 W969530 (4935923592D007)26 parts
- STARTING MOTOR (400) XPRESS 400 W969540 (4935923592E004)26 parts
- STEERING POST XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C002)22 parts
- STRUT XPRESS 300 W969540 and XPRESS 400 W969540 (4935923592B007)20 parts
- SWING ARM/SHOCK MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C004)43 parts
- TOOL KIT XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592E006)7 parts
- WATER PUMP (400 ONLY) XPRESS 400 W969540 (4935923592D014)20 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 1 | 7542403 | NUT LOCK(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 2 | 5410540 | BOOT, SEAL, ROD END | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 2 | 1822179 | ROD END ASM,/SEAL BOOT (Incl. 3) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 3 | 7060149 | ROD END, RH Substituted by 1822179 | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 4 | 7542401 | NUT HEX(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 5 | 5020745 | ROD, TIE | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 6 | 7546902 | NUT, LH, 10 MM.(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 7 | 7060171 | ROD END,LH,W/FTG,10 MM. | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 8 | 1822403 | TIEROD ASM,RELUBE Substituted by 1822477 | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 9 | 7555806 | WASHER(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 10 | 7546904 | NUT, CASTLE(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 11 | 7661203 | PIN COTTER(10) | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 11 | 7661203 | PIN COTTER(10) | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 12 | 5240717 | BRACKET,BALLJOINT | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 13 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 14 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 15 | 5410548 | BOOT, RUBBER | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 16 | 7080364 | BALL JOINT Substituted by 7080673 | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 18 | 5431596 | BUSHING,A-ARM,LONG. Substituted by 5433066 | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 18 | 5431596 | BUSHING,A-ARM,LONG. Substituted by 5433066 | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 19 | 5020677 | BUSHING,A-ARM SPACER(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 19 | 5020677 | BUSHING,A-ARM SPACER(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 20 | 7080433 | ZERK,FITTING,THREADED(10) | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 21 | 2200560 | KIT,A-FRAME,LH Substituted by 2201601 | 1 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 21 | 2200561 | KIT,A-FRAME,RH Substituted by 2201602 | 1 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 22 | 5020681 | SHAFT, A-ARM | 2 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 23 | 7515458 | BOLT(10) Substituted by 7512492 | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 23 | 7515458 | BOLT(10) Substituted by 7512492 | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 24 | 7552603 | WASHER(10) | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 24 | 7552603 | WASHER(10) | 4 |
| A-ARM/STRUT MOUNTING XPRESS 300 W969530 and XPRESS 400 W969540 (4935923592C003) | 25 | 7515415 | BOLT(10) | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 1 | 5810444 | FOAM, AIR FILTER (10) | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 2 | 5810441 | SEAL, FOAM | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 3 | 5432245 | BOX, AIR SILENCER | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 4 | 5410506 | BOOT, AIR SILENCER | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 5 | 7512246 | BOLT(10) | 2 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 6 | 7558302 | WASHER,WROUGHT(10) | 2 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 7 | 7670060 | NUT, SPEED(10) | 2 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 8 | 5431124 | BOX, AIR INTAKE (Incl. 15) | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 9 | 5410549 | VALVE, UMBRELLA | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 10 | 5410529 | BUSHING | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 11 | 7512275 | BOLT-CARRIAGE(10) | 4 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 12 | 7080140 | CLAMP(10) | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 13 | 7080413 | CLAMP,BAND,NARROW | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 14 | 5411159 | BOOT,CARB,30MM | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 15 | 5810310 | TAPE, FOIL | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 16 | 7670080 | PALNUT(10) | 4 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 17 | 7080369 | FILTER, AIR | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 18 | 5410510 | SEAL,COVER,AIR | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 19 | 5430884 | COVER,AIR INTAKE | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 20 | 5220980 | RETAINER,COVER | 1 |
| AIR BOX (300) XPRESS 300 W969530 (4935923592B006) | 21 | 7542127 | NUT,WING(10) | 4 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 1 | 5810444 | FOAM, AIR FILTER (10) | 1 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 2 | 5810441 | SEAL, FOAM | 1 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 3 | 5432171 | BOX,AIR SILENCER | 1 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 4 | 5410506 | BOOT, AIR SILENCER | 1 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 5 | 7512246 | BOLT(10) | 2 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 6 | 7558302 | WASHER,WROUGHT(10) | 2 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 7 | 7670079 | NUT, SPEED(10) | 2 |
| AIR BOX (400) XPRESS 400 W969540 (4935923592B005) | 8 | 5431124 | BOX, AIR INTAKE (Incl. 15) | 1 |
Related models
- 400L 6X6 - W968740 1996
- MAGNUM 2X4 - W967544 1996
- MAGNUM 4X4 - W968144 1996
- MAGNUM 6X6 - W968744 1996
- NORWEGIAN 400L 6X6 - N968740 1996
Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988