Polaris SPORTSMAN 400 - A02CH42AB 2002
ATV · Polaris · 2002 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 48 assemblies
- 1 358 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14)35 parts
- AIR BOX - A02CH42AA (4968536853A12)30 parts
- CARBURETOR - A02CH42AA (4968536853D07)51 parts
- CLUTCH COVER - A02CH42AA (4968536853C05)24 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE - A02CH42AA (4968536853B04)21 parts
- CONTROLS - THROTTLE ASM/CABLE - A02CH42AA (4968536853B10)6 parts
- COOLING SYSTEM - A02CH42AA (4968536853A09)45 parts
- CRANKCASE - A02CH42AA (4968536853D01)24 parts
- CRANKSHAFT AND PISTON - A02CH42AA (4968536853D03)34 parts
- CYLINDER - A02CH42AA (4968536853D02)41 parts
- DECALS - A02CH42AA (4968536853A08)34 parts
- DRIVE CLUTCH - A02CH42AA (4968536853C03)18 parts
- DRIVE SHAFT - A02CH42AA (4968536853B05)12 parts
- DRIVEN CLUTCH - A02CH42AA (4968536853C04)19 parts
- ELECTRICAL/TAILLIGHT - A02CH42AA (4968536853C06)40 parts
- ENGINE MOUNTING - A02CH42AA (4968536853A13)52 parts
- EXHAUST SYSTEM - A02CH42AA (4968536853A10)27 parts
- FRAME MOUNTING - A02CH42AA (4968536853B13)11 parts
- FRONT BRAKE - A02CH42AA (4968536853B03)15 parts
- FRONT CAB - A02CH42AA (4968536853A05)34 parts
- FRONT HOUSING - A02CH42AA (4968536853C11)31 parts
- FRONT RACK AND BUMPER MOUNTING - A02CH42AA (4968536853A07)33 parts
- FRONT STRUT - A02CH42AA (4959905990b007)30 parts
- FRONT WHEEL - A02CH42AA (4968536853B09)27 parts
- FUEL PUMP - A02CH42AA (4968536853D06)7 parts
- FUEL TANK - A02CH42AA (4968536853A11)23 parts
- GEAR SELECTOR - A02CH42AA (4968536853C10)31 parts
- GEARCASE (Cases and Snorkel) - A02CH42AA (4968536853C12)40 parts
- GEARCASE (Internal Components) - A02CH42AA (4968536853C13)62 parts
- HANDLEBAR AND HEADLIGHT POD - A02CH42AA (4968536853C01)51 parts
- INTAKE AND EXHAUST - A02CH42AA (4968536853D04)35 parts
- MAGNETO - A02CH42AA (4968536853D13)21 parts
- OIL FILTER - A02CH42AA (4968536853D10)11 parts
- OIL PUMP - A02CH42AA (4968536853D09)20 parts
- OIL TANK (If Built After 1/02/02) - A02CH42AA (4968536853E01)22 parts
- OIL TANK (If Built Before 1/02/02) - A02CH42AA (4968536853B12)27 parts
- PROP SHAFT - A02CH42AA (4968536853B07)7 parts
- REAR BRAKE/FOOT PEDAL - A02CH42AA (4968536853B01)28 parts
- REAR CAB AND SEAT - A02CH42AA (4968536853A03)52 parts
- REAR DRIVE SHAFT - A02CH42AA (4968536853B06)13 parts
- REAR RACK MOUNTING - A02CH42AA (4968536853A06)17 parts
- REAR SUSPENSION - A02CH42AA (4968536853C07)106 parts
- REAR WHEEL DRIVE - A02CH42AA (4968536853C09)11 parts
- RECOIL STARTER - A02CH42AA (4968536853D11)18 parts
- STARTING MOTOR - A02CH42AA (4968536853D12)19 parts
- STEERING POST - A02CH42AA (4968536853B11)19 parts
- TOOL KIT - A02CH42AA (4968536853D14)10 parts
- WATER PUMP - A02CH42AA (4968536853D05)14 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 1 | 7542403 | Nut, FLEXLOC | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 2 | 1820805 | Asm., Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 3 | 5411291 | Boot, Seal, Rod End | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 4 | 7061034 | Rod End | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 5 | 7542711 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 6 | 5020926 | Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 7 | 7547028 | Nut, LH | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 8 | 7517909 | Bolt | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 9 | 7061054 | Rod End, LH | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 10 | 5411920 | Boot, Seal, Rod End | 1 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 11 | 7556099 | Washer, Flat | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 12 | 7547177 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 14 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 15 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 16 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 17 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 18 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 19 | 5431837 | Shield, CV Joint, LH | 1 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 19 | 5431838 | Shield, CV Joint, RH | 1 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 20 | 7512084 | Screw | 6 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 21 | 5433066 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 21 | 5433066 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 22 | 5020677 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 22 | 5020677 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 23 | 5020681 | Shaft, A-Arm | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 24 | 2201607 | Kit, A-Frame, LH | 1 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 24 | 2201608 | Kit, A-Frame, RH | 1 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 25 | 7080433 | Fitting, Lubrication | 2 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 27 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 27 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 28 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 28 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A02CH42AA (4968536853B14) | 29 | 7515415 | Screw | 2 |
| AIR BOX - A02CH42AA (4968536853A12) | 1 | 5811633 | Filter, Precleaner Sleeve | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 2 | 7080595 | Filter, Air Intake | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 3 | 7080413 | Clamp, Narrow Band | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 4 | 5432601 | Collar, Carburetor Inlet | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 5 | 5432868 | Cover, Air Box | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 6 | 7517541 | Screw | 4 |
| AIR BOX - A02CH42AA (4968536853A12) | 7 | 5433293 | Duct, Air Inlet | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 8 | 5811626 | Seal, Foam | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 9 | 5432086 | Duct, Clutch Air Inlet | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 10 | 5411422 | Gasket, Intake | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 11 | 5811482 | Seal, Air Box Cover | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 12 | 5433387 | Box, Air | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 13 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CH42AA (4968536853A12) | 13 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CH42AA (4968536853A12) | 14 | 8450073-600 | Line, Breather | AR |
| AIR BOX - A02CH42AA (4968536853A12) | 15 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A02CH42AA (4968536853A12) | 15 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A02CH42AA (4968536853A12) | 16 | 2530029 | Filter, Breather | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 17 | 7080913 | P-Clamp | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 18 | 5411858 | Hose, Breather | AR |
| AIR BOX - A02CH42AA (4968536853A12) | 19 | 5432858 | Duct, Carburetor Inlet | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 20 | 5830128 | Gasket, Carburetor Inlet Duct | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 21 | 5411668 | Line, Breather | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 22 | 5432377 | Plug, Trap | 1 |
| AIR BOX - A02CH42AA (4968536853A12) | 23 | 8450059-150 | Line, Fuel | AR |
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Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988