Polaris SPORTSMAN 500 ALL OPTIONS - A02CH50 2002
ATV · Polaris · 2002 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 53 assemblies
- 1 672 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04)37 parts
- AIR BOX - A02CH50 ALL OPTIONS (4967436743B01)32 parts
- CARBURETOR - A02CH50 ALL OPTIONS (4967436743D09)54 parts
- CLUTCH COVER - A02CH50 ALL OPTIONS (4967436743C07)25 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE - A02CH50 ALL OPTIONS (4967436743B08)21 parts
- CONTROLS - THROTTLE ASM/CABLE - A02CH50 ALL OPTIONS (4967436743B12)7 parts
- COOLING SYSTEM - A02CH50 ALL OPTIONS (4967436743A10)46 parts
- CRANKCASE - A02CH50 ALL OPTIONS (4967436743D03)25 parts
- CRANKSHAFT AND PISTON - A02CH50 ALL OPTIONS (4967436743D04)33 parts
- CYLINDER - A02CH50 ALL OPTIONS (4967436743D05)44 parts
- DECALS - A02CH50AA/AB/AC/AD/AN/AE/EB/AK/FA (4967436743A09)52 parts
- DECALS - A02CH50AJ (4967436743E05)30 parts
- DECALS - A02CH50AL (4967436743E06)29 parts
- DECALS - A02CH50AM (4967436743E07)30 parts
- DRIVE CLUTCH - A02CH50 ALL OPTIONS (4967436743C05)41 parts
- DRIVE SHAFT - A02CH50 ALL OPTIONS (4967436743B02)12 parts
- DRIVEN CLUTCH - A02CH50 ALL OPTIONS (4967436743C06)32 parts
- ELECTRICAL/TAILLIGHT - A02CH50 ALL OPTIONS (4967436743C08)43 parts
- ENGINE MOUNTING - A02CH50 ALL OPTIONS (4967436743A13)50 parts
- EXHAUST SYSTEM - A02CH50 ALL OPTIONS (4967436743A11)28 parts
- FOOT BRAKE - A02CH50EB (4967436743B11)17 parts
- FRAME MOUNTING - A02CH50 ALL OPTIONS (4967436743C03)11 parts
- FRONT BRAKE - A02CH50 ALL OPTIONS (4967436743B07)15 parts
- FRONT CAB - A02CH50 ALL OPTIONS (4967436743A05)63 parts
- FRONT HOUSING - A02CH50 ALL OPTIONS (4967436743C13)31 parts
- FRONT RACK AND BUMPER MOUNTING - A02CH50 ALL OPTIONS (4967436743A07)65 parts
- FRONT STRUT - A02CH50 ALL OPTIONS (4959905990b007)30 parts
- FRONT WHEEL - A02CH50 ALL OPTIONS (4967436743B06)30 parts
- FUEL PUMP - A02CH50 ALL OPTIONS (4967436743E02)7 parts
- FUEL TANK - A02CH50 ALL OPTIONS (4967436743A12)24 parts
- GEAR SELECTOR - A02CH50 ALL OPTIONS (4967436743C12)31 parts
- GEARCASE (Cases and Snorkel) - A02CH50 ALL OPTIONS (4967436743C14)42 parts
- GEARCASE (Internal Components) - A02CH50 ALL OPTIONS (4967436743D01)62 parts
- HANDLEBAR AND HEADLIGHT POD - A02CH50 ALL OPTIONS (4967436743B13)63 parts
- INTAKE AND EXHAUST - A02CH50 ALL OPTIONS (4967436743D07)35 parts
- MAGNETO - A02CH50 ALL OPTIONS (4967436743D14)25 parts
- MULTI MOUNT WINCH - A02CH50AJ (4967436743E04)19 parts
- OIL FILTER - A02CH50 ALL OPTIONS (4967436743D13)11 parts
- OIL PUMP - A02CH50 ALL OPTIONS (4967436743D12)21 parts
- OIL TANK (If Built After 1/02/02) - A02CH50 ALL OPTIONS (4967436743E08)22 parts
- OIL TANK (If Built Before 1/02/02) - A02CH50 ALL OPTIONS (4967436743C02)27 parts
- PROP SHAFT - A02CH50 ALL OPTIONS (4967436743B03)7 parts
- REAR BRAKE/FOOT PEDAL - A02CH50 ALL OPTIONS (4967436743B09)29 parts
- REAR CAB AND SEAT - A02CH50 ALL OPTIONS (4967436743A03)67 parts
- REAR DRIVE SHAFT - A02CH50 ALL OPTIONS (4967436743B04)13 parts
- REAR RACK MOUNTING - A02CH50 ALL OPTIONS (4967436743A06)28 parts
- REAR SUSPENSION - A02CH50 ALL OPTIONS (4967436743C09)107 parts
- REAR WHEEL DRIVE - A02CH50 ALL OPTIONS (4967436743C11)14 parts
- RECOIL STARTER - A02CH50 ALL OPTIONS (4967436743D08)18 parts
- STARTING MOTOR - A02CH50 ALL OPTIONS (4967436743E01)20 parts
- STEERING POST - A02CH50 ALL OPTIONS (4967436743C01)19 parts
- TOOL KIT - A02CH50 ALL OPTIONS (4967436743E03)14 parts
- WATER PUMP - A02CH50 ALL OPTIONS (4967436743D11)14 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 1 | 7542403 | Nut, FLEXLOC | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 2 | 1820805 | Asm., Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 3 | 5411291 | Boot, Seal, Rod End | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 4 | 7061034 | Rod End, RH | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 5 | 7542711 | Nut, Jam | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 6 | 5020926 | Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 7 | 7547028 | Nut, Jam, LH | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 8 | 7517909 | Bolt | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 9 | 7061054 | Rod End, LH | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 10 | 5411920 | Boot, Seal, Rod End | 1 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 11 | 7556099 | Washer, Flat | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 12 | 7547177 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 14 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 15 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 16 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 17 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 18 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 19 | 5431837 | Shield, CV Joint, LH | 1 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 19 | 5431838 | Shield, CV Joint, RH | 1 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 20 | 7512084 | Screw | 6 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 21 | 5434551 | Bushing, A-Arm, Long (AL) | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 21 | 5433066 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 21 | 5434551 | Bushing, A-Arm, Long (AL) | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 21 | 5433066 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 22 | 5020677 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 22 | 5020677 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 23 | 5020681 | Shaft, A-Arm | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 24 | 2201607 | Kit, A-Frame, LH | 1 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 24 | 2201608 | Kit, A-Frame, RH | 1 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 25 | 7080433 | Fitting, Lubrication | 2 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 27 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 27 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 28 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 28 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A02CH50 ALL OPTIONS (4967436743C04) | 29 | 7515415 | Screw | 2 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 1 | 5811633 | Filter, Precleaner Sleeve | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 2 | 7080595 | Filter, Air Intake | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 3 | 7080413 | Clamp, Narrow Band | 2 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 3 | 7080413 | Clamp, Narrow Band | 2 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 4 | 5432601 | Collar, Carburetor Inlet | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 5 | 5432868 | Cover, Air Box | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 6 | 7517541 | Screw | 4 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 7 | 5433293 | Duct, Air Inlet | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 8 | 5811626 | Seal, Foam | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 10 | 5411422 | Gasket, Intake | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 11 | 5811482 | Seal, Air Box Cover | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 12 | 5433387 | Box, Air | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 13 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 13 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 14 | 8450073-600 | Line, Breather | AR |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 15 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 15 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 16 | 2530029 | Filter, Breather | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 17 | 7080913 | P-Clamp | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 18 | 5411858 | Hose, Breather | AR |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 19 | 5412004 | Boot, Carb | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 20 | 7080511 | Clamp, Narrow | 1 |
| AIR BOX - A02CH50 ALL OPTIONS (4967436743B01) | 21 | 5432858 | Duct, Carburetor Inlet | 1 |
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Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988