Polaris XPEDITION 425 - A02CK42AA/AB 2002
ATV · Polaris · 2002 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 43 assemblies
- 1 274 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11)35 parts
- AIR BOX - A02CK42AA/AB (4970327032A14)33 parts
- CARBURETOR - A02CK42AA/AB (4970327032C11)55 parts
- CLUTCH - A02CK42AA/AB (4970327032D07)48 parts
- CLUTCH - A02CK42AA/AB (4970327032D08)43 parts
- CLUTCH - A02CK42AA/AB (4970327032D09)58 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE - A02CK42AA/AB (4970327032B07)23 parts
- CONTROLS - THROTTLE ASM/CABLE - A02CK42AA/AB (4970327032B06)8 parts
- COOLING SYSTEM - A02CK42AA/AB (4970327032A09)41 parts
- CRANKCASE - A02CK42AA/AB (4970327032C06)26 parts
- CRANKSHAFT and PISTON - A02CK42AA/AB (4970327032C09)34 parts
- CYLINDER - A02CK42AA/AB (4970327032C07)44 parts
- DECALS - A02CK42AA/AB (4970327032A08)34 parts
- DRIVE SHAFT - A02CK42AA/AB (4970327032B01)12 parts
- ELECTRICAL/TAILLIGHT - A02CK42AA/AB (4970327032B12)39 parts
- ENGINE MOUNTING - A02CK42AA/AB (4970327032A11)65 parts
- EXHAUST SYSTEM - A02CK42AA/AB (4970327032A10)21 parts
- FRONT BRAKE - A02CK42AA/AB (4970327032B05)15 parts
- FRONT CAB - A02CK42AA/AB (4970327032A05)39 parts
- FRONT HOUSING - A02CK42AA/AB (4970327032C02)30 parts
- FRONT RACK and BUMPER MOUNTING - A02CK42AA/AB (4970327032A07)31 parts
- FRONT STRUT - A02CK42AA/AB (4959905990b007)30 parts
- FRONT WHEEL - A02CK42AA/AB (4970327032B04)28 parts
- FUEL PUMP - A02CK42AA/AB (4970327032D05)7 parts
- FUEL TANK and CARBURETOR MOUNTING - A02CK42AA/AB (4970327032A13)40 parts
- HANDLEBAR and HEADLIGHT POD - A02CK42AA/AB (4970327032B09)36 parts
- INTAKE and EXHAUST - A02CK42AA/AB (4970327032C10)35 parts
- MAGNETO - A02CK42AA/AB (4970327032D03)24 parts
- OIL FILTER - A02CK42AA/AB (4970327032D02)19 parts
- OIL PUMP - A02CK42AA/AB (4970327032D01)10 parts
- PROP SHAFT - A02CK42AA/AB (4970327032B02)7 parts
- REAR BRAKE - A02CK42AA/AB (4970327032B13)48 parts
- REAR CAB and SEAT - A02CK42AA/AB (4970327032A03)52 parts
- REAR HOUSING - A02CK42AA/AB (4970327032C03)31 parts
- REAR RACK MOUNTING - A02CK42AA/AB (4970327032A06)18 parts
- REAR WHEEL DRIVE - A02CK42AA/AB (4970327032C01)11 parts
- RECOIL STARTER - A02CK42AA/AB (4970327032C13)18 parts
- SHOCK MOUNTING - A02CK42AA/AB (4970327032C05)10 parts
- STARTING MOTOR - A02CK42AA/AB (4970327032D04)27 parts
- STEERING POST - A02CK42AA/AB (4970327032B08)16 parts
- SWING ARM/REAR GEARCASE MOUNTING - A02CK42AA/AB (4970327032C04)50 parts
- TOOL KIT - A02CK42AA/AB (4970327032D06)12 parts
- WATER PUMP - A02CK42AA/AB (4970327032C14)11 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 1 | 7542403 | Nut, FLEXLOC | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 2 | 1820805 | Asm., Tie Rod [Incl. 3-9] | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 3 | 5411291 | Boot, Seal, Rod End | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 4 | 7061034 | Rod End, RH | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 5 | 7542711 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 6 | 5020926 | Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 7 | 7547028 | Nut, LH | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 8 | 7517907 | Screw | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 9 | 7061054 | Rod End | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 10 | 5411920 | Boot, Seat | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 11 | 7556099 | Washer, Flat | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 12 | 7547177 | Nut, Lock | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 15 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 16 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 17 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 18 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 19 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 20 | 5431149-070 | Shield, CV Joint, RH | 1 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 20 | 5431150-070 | Shield, CV Joint, LH | 1 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 21 | 7512084 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 22 | 5433066 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 22 | 5433066 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 23 | 5020677 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 23 | 5020677 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 24 | 5020681 | Shaft, A-Arm | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 25 | 2201609 | Kit - A-Frame, LH | 1 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 25 | 2201610 | Kit - A-Frame, RH | 1 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 26 | 7080433 | Fitting, Lubrication | 2 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 27 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 27 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 28 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 28 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A02CK42AA/AB (4970327032B11) | 29 | 7515415 | Screw | 2 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 1 | 7517541 | Screw | 4 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 2 | 5432859 | Duct, Inlet | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 3 | 5411422 | Gasket, Intake | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 4 | 5432868 | Cover, Air Box | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 5 | 5811482 | Seal, Cover | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 6 | 7515179 | Screw | 2 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 7 | 7558301 | Washer, Flat | 2 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 8 | 5433396 | Cap | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 9 | 7080534 | Clamp, Hose | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 10 | 5830128 | Gasket, Duct | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 11 | 5432473 | Duct, Carburetor, Inlet | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 12 | 7080413 | Clamp, Narrow Band | 2 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 12 | 7080413 | Clamp, Narrow Band | 2 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 13 | 5411539 | Boot, Carburetor | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 14 | 7080511 | Clamp, Narrow Band | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 15 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 15 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 15 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 15 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 16 | 5411723 | Hose, Breather, Formed | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 17 | 2530029 | Filter, Breather | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 18 | 5411724 | Hose, Breather, Formed | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 19 | 7621462 | Rivet | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 20 | 7080653 | Clamp, Hose | 1 |
| AIR BOX - A02CK42AA/AB (4970327032A14) | 21 | 5433678 | Box, Air | 1 |
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Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988