Polaris SPORTSMAN 400 - A03CH42AA/AB/AC 2003
ATV · Polaris · 2003 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 47 assemblies
- 1 309 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02)32 parts
- AIR BOX - A03CH42AA/AB/AC (4975377537A12)30 parts
- CARBURETOR - A03CH42AA/AB/AC (4978627862C09)47 parts
- CLUTCH COVER - A03CH42AA/AB/A (4986088608C07)25 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE - A03CH42AA/AB/AC (4975377537B01)20 parts
- CONTROLS-THROTTLE ASM/CABLE - A03CH42AA/AB/AC (4999201649920164B07)6 parts
- COOLING SYSTEM - A03CH42AA/AB/AC (4975377537A09)43 parts
- CRANKCASE - A03CH42AA/AB/AC (4999201549920154C12)25 parts
- CRANKSHAFT AND PISTON - A03CH42AA/AB/AC (4975377537D02)36 parts
- CYLINDER - A03CH42AA/AB/AC (4975377537D01)41 parts
- DECALS - A03CH42AA/AB/AC (4975377537A08)42 parts
- DRIVE CLUTCH - A03CH42AA/AB/AC (4987258725C06)18 parts
- DRIVE SHAFT - A03CH42AA/AB/AC (4975687568A14)12 parts
- DRIVEN CLUTCH - A03CH42AA/AB/AC (4982568256B09)19 parts
- ELECTRICAL/TAILLIGHT - A03CH42AA/AB/AC (4975377537C07)41 parts
- ENGINE MOUNTING - A03CH42AA/AB/AC (4975377537A13)46 parts
- EXHAUST SYSTEM - A03CH42AA/AB/AC (4986068606A11)29 parts
- FRAME MOUNTING - A03CH42AA/AB/AC (4975377537C02)11 parts
- FRONT BRAKE - A03CH42AA/AB/AC (4987288728B07)15 parts
- FRONT CAB - A03CH42AA/AB/AC (4975377537A05)34 parts
- FRONT HOUSING - A03CH42AA/AB/AC (4994789478B01)31 parts
- FRONT RACK AND BUMPER MOUNTING - A03CH42AA/AB/AC (4975377537A07)28 parts
- FRONT STRUT - A03CH42AA/AB/AC (4959905990B007)31 parts
- FRONT WHEEL - A03CH42AA/AB/AC (4975377537B09)27 parts
- FUEL PUMP - A03CH42AA/AB/AC (4999200099920009D11)7 parts
- FUEL TANK - A03CH42AA/AB/AC (4975377537A11)21 parts
- GEAR SELECTOR - A03CH42AA/AB/AC (4975377537C03)31 parts
- GEARCASE - A03CH42AA/AB/AC (4975377537C11)92 parts
- HANDLEBAR AND HEADLIGHT POD - A03CH42AA/AB/AC (4975377537B13)43 parts
- INTAKE AND EXHAUST - A03CH42AA/AB/AC (4986088608D07)35 parts
- MAGNETO - A03CH42AA/AB/AC (4975277527D12)19 parts
- OIL FILTER - A03CH42AA/AB/AC (4999200099920009D13)11 parts
- OIL PUMP - A03CH42AA/AB/AC (4999201649920164D12)20 parts
- OIL TANK - A03CH42AA/AB/AC (4975417541B13)21 parts
- PROP SHAFT - A03CH42AA/AB/AC (4975377537B07)16 parts
- REAR CAB AND SEAT - A03CH42AA/AB/AC (4975377537A03)51 parts
- REAR CALIPER - A03CH42AA/AB/AC (4987318731C09)30 parts
- REAR DRIVE SHAFT - A03CH42AA/AB/AC (4986108610B03)13 parts
- REAR MASTER CYLINDER/FOOT PEDAL - A03CH42AA/AB/AC (4975377537B02)18 parts
- REAR RACK MOUNTING - A03CH42AA/AB/AC (4975377537A06)11 parts
- REAR SUSPENSION - A03CH42AA/AB/AC (4975377537C09)88 parts
- REAR WHEEL DRIVE - A03CH42AA/AB/AC (4986108610C04)16 parts
- RECOIL STARTER - A03CH42AA/AB/AC (4999201549920154D04)17 parts
- STARTING MOTOR - A03CH42AA/AB/AC (4999200139920013D14)19 parts
- STEERING POST - A03CH42AA/AB/AC (4975417541B10)17 parts
- TOOL KIT - A03CH42AA/AB/AC (4975377537D13)10 parts
- WATER PUMP - A03CH42AA/AB/AC (4999200139920013D10)14 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 1 | 7542439 | Nut, FLEXLOC | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 2 | 1820805 | Asm., Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 3 | 7517909 | Bolt | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 4 | 5411291 | Boot, Seal, Rod End | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 5 | 7061034 | Rod End, RH | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 6 | 7542711 | Nut, Jam | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 7 | 5020926 | Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 8 | 7547028 | Nut, Jam, LH | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 9 | 7061054 | Rod End, LH | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 10 | 5411920 | Boot, Seal, Rod End | 1 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 11 | 7556099 | Washer, Flat | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 13 | 7547177 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 14 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 14 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 15 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 16 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 17 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 18 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 19 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 20 | 7512084 | Screw | 6 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 21 | 5431837 | Shield, CV Joint, LH | 1 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 21 | 5431838 | Shield, CV Joint, RH | 1 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 22 | 5434551 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 22 | 5434551 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 23 | 5133806 | Shaft, A-Arm | 2 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 24 | 2202280 | Kit, A-Frame, LH [Incl. 13,22,23,25,26] | 1 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 24 | 2202281 | Kit, A-Frame, RH [Incl. 13,22,23,25,26] | 1 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 25 | 7571611 | Washer, Dish Lock | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 25 | 7571611 | Washer, Dish Lock | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 26 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 26 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A03CH42AA/AB/AC (4975417541C02) | 27 | 7515415 | Screw | 2 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 1 | 5811633 | Filter, Precleaner Sleeve | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 2 | 7080595 | Filter, Air Intake | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 3 | 7080413 | Clamp, Narrow Band | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 4 | 5432601 | Collar, Carburetor Inlet | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 5 | 5432868 | Cover, Air Box | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 6 | 7517317 | SCR-#8X1/2,TR/PH,TYPE B-Y | 4 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 7 | 5433293 | Duct, Air Inlet | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 8 | 5811626 | Seal, Foam | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 9 | 5432086 | Duct, Clutch Air Inlet | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 10 | 5411422 | Gasket, Intake | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 11 | 5811482 | Seal, Air Box Cover | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 12 | 5433387 | Box, Air | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 13 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 13 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 14 | 8450073-600 | Line, Breather | AR |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 15 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 15 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 16 | 2530029 | Filter, Breather | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 17 | 7080913 | P-Clamp | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 18 | 5411858 | Hose, Breather | AR |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 19 | 5432858 | Duct, Carburetor Inlet | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 20 | 5830128 | Gasket, Carburetor Inlet Duct | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 21 | 5411668 | Line, Breather | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 22 | 5432377 | Plug, Trap | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 23 | 8450059-150 | Line, Fuel | AR |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 24 | 7080650 | Clamp, Hose | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 25 | 5811650 | Foil, Air Box | 1 |
| AIR BOX - A03CH42AA/AB/AC (4975377537A12) | 26 | 7558301 | Washer, Flat | 2 |
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Other models of Polaris
- SCRAMBLER - W857027 1985
- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988