Polaris A04CH42AQ SPORTSMAN 400 - A04CH42AQ/AR/AS/AT/AV 2004
ATV · Polaris · 2004 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 48 assemblies
- 1 354 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03)33 parts
- AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02)30 parts
- CARBURETOR - A04CH42AQ/AR/AS/AT/AV (4994839483C10)45 parts
- CLUTCH COVER - A04CH42AQ/AR/AS/AT/AV (4987258725C08)18 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE - A04CH42AQ/AR/AS/AT/AV (4987258725B05)22 parts
- CONTROLS-THROTTLE ASM/CABLE - A04CH42AQ/AR/AS/AT/AV (4987468746B10)7 parts
- COOLING SYSTEM - A04CH42AQ/AR/AS/AT/AV (4987258725A12)29 parts
- CRANKCASE - A04CH42AQ/AR/AS/AT/AV (4999201549920154C12)25 parts
- CRANKSHAFT AND PISTON - A04CH42AQ/AR/AS/AT/AV (4987258725D04)32 parts
- CYLINDER - A04CH42AQ/AR/AS/AT/AV (4987258725D03)40 parts
- DECALS - A04CH42AQ/AR/AS (4987258725A10)32 parts
- DECALS - A04CH42AT/AV (4987258725A11)30 parts
- DRIVE CLUTCH - A04CH42AQ/AR/AS/AT/AV (4987258725C06)18 parts
- DRIVE SHAFT - A04CH42AQ/AR/AS/AT/AV (4987438743B02)6 parts
- DRIVEN CLUTCH - A04CH42AQ/AR/AS/AT/AV (4999200059920005C06)17 parts
- ELECTRICAL/TAILLIGHT - A04CH42AQ/AR/AS/AT/AV (4987258725C12)36 parts
- ENGINE MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725A13)49 parts
- EXHAUST SYSTEM - A04CH42AQ/AR/AS/AT/AV (4987258725B01)32 parts
- FRONT BRAKE - A04CH42AQ/AR/AS/AT/AV (4987288728B07)15 parts
- FRONT CAB - A04CH42AQ/AR/AS/AT/AV (4987258725A05)49 parts
- FRONT HOUSING - A04CH42AQ/AR/AS/AT/AV (4987258725D01)38 parts
- FRONT RACK AND BUMPER MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725A07)45 parts
- FRONT STRUT - A04CH42AQ/AR/AS/AT/AV (4964026402B007)29 parts
- FRONT WHEEL - A04CH42AQ/AR/AS/AT/AV (4987318731B07)17 parts
- FUEL PUMP - A04CH42AQ/AR/AS/AT/AV (4999200099920009D11)7 parts
- FUEL TANK - A04CH42AQ/AR/AS/AT/AV (4987288728B03)23 parts
- GEAR SELECTOR - A04CH42AQ/AR/AS/AT/AV (4987288728C05)14 parts
- GEARCASE - A04CH42AQ/AR/AS/AT/AV (4987258725C13)100 parts
- HANDLEBAR AND HEADLIGHT POD - A04CH42AQ/AR/AS/AT/AV (4987258725C01)51 parts
- INTAKE and EXHAUST - A04CH42AQ/AR/AS/AT/AV (4999200099920009D09)36 parts
- MAGNETO - A04CH42AQ/AR/AS/AT/AV (4987288728D13)20 parts
- OIL FILTER - A04CH42AQ/AR/AS/AT/AV (4999200099920009D13)11 parts
- OIL PUMP - A04CH42AQ/AR/AS/AT/AV (4999201649920164D12)20 parts
- OIL TANK - A04CH42AQ/AR/AS/AT/AV (4987288728B04)23 parts
- PROP SHAFT - A04CH42AQ/AR/AS/AT/AV (4987258725B12)6 parts
- REAR CAB AND SEAT - A04CH42AQ/AR/AS/AT/AV (4987258725A03)52 parts
- REAR CALIPER - A04CH42AQ/AR/AS/AT/AV (4987258725B09)32 parts
- REAR DRIVE SHAFT - A04CH42AQ/AR/AS/AT/AV (4987258725B11)15 parts
- REAR MASTER CYLINDER/FOOT PEDAL - A04CH42AQ/AR/AS/AT/AV (4987288728B08)21 parts
- REAR RACK MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987288728A06)15 parts
- REAR SUSPENSION - A04CH42AQ/AR/AS/AT/AV (4987258725C09)85 parts
- REAR WHEEL DRIVE - A04CH42AQ/AR/AS/AT/AV (4986108610C04)19 parts
- RECOIL STARTER - A04CH42AQ/AR/AS/AT/AV (4999201549920154D04)17 parts
- STARTING MOTOR - A04CH42AQ/AR/AS/AT/AV (4999200139920013D14)19 parts
- STEERING POST - A04CH42AQ/AR/AS/AT/AV (4975417541B10)16 parts
- TOOL KIT - A04CH42AQ/AR/AS/AT/AV (4987258725E01)11 parts
- WATER PUMP - A04CH42AQ/AR/AS/AT/AV (4999200139920013D10)14 parts
- WINCH ASM. - A04CH42AT/AV (4987468746E01)33 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 1 | 7542439 | Nut, FLEXLOC | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 2 | 1820805 | Asm., Tie Rod [Incl. 3-8] | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 3 | 5411291 | Boot, Seal, Rod End | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 4 | 7061034 | Rod End | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 5 | 7542711 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 6 | 5020926 | Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 7 | 7547028 | Nut, Jam, LH | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 8 | 7061054 | Rod End, LH | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 9 | 7517909 | Bolt | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 10 | 5411920 | Boot, Seal, Rod End | 1 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 11 | 7556099 | Washer, Flat | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 12 | 7547177 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 13 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 14 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 15 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 16 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 17 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 19 | 5434551 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 19 | 5434551 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 20 | 2202274 | Kit, A-Frame, LH [Incl. 13,19,24,25,26] | 1 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 20 | 2202275 | Kit, A-Frame, RH [Incl. 13,19,24,25,26] | 1 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 21 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 22 | 7512084 | Screw | 6 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 23 | 5435028-070 | Shield, CV Joint, LH | 1 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 23 | 5435029-070 | Shield, CV Joint, RH | 1 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 24 | 5133806 | Shaft, A-Arm | 2 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 25 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 25 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 26 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 26 | 7552603 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 27 | 7555832 | WSHR-.813X.406X.105-Y | 4 |
| A-ARM/STRUT MOUNTING - A04CH42AQ/AR/AS/AT/AV (4987258725C03) | 28 | 7515415 | Screw | 2 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 1 | 5811633 | Filter, Precleaner Sleeve | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 2 | 7080595 | Filter, Air Intake | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 3 | 7080413 | Clamp, Narrow Band | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 4 | 5432868 | Cover, Air Box | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 5 | 7517317 | SCR-#8X1/2,TR/PH,TYPE B-Y | 4 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 6 | 5433293 | Duct, Air Inlet | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 7 | 5811626 | Seal, Foam | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 8 | 5411422 | Gasket, Intake | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 9 | 5811482 | Seal, Air Box Cover | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 10 | 5433387 | Box, Air | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 11 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 11 | 7080699 | Clamp, Hose | 4 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 12 | 8450073-600 | Line, Breather | AR |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 13 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 13 | 7080544 | Clamp, Hose | 2 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 14 | 2530029 | Filter, Breather | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 15 | 7080913 | P-Clamp | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 16 | 5411858 | Hose, Breather | AR |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 17 | 7080694 | Clamp | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 18 | 5412283 | Boot, Carburetor | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 19 | 5433847 | Sleeve | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 20 | 5411668 | Line, Breather | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 21 | 5435299 | Plug, Trap (If built after 7/21/03) | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 21 | 5432377 | Plug, Trap (If built before 7/21/03) | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 22 | 8450059-150 | Line, Fuel | AR |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 23 | 7080650 | Clamp, Hose | 1 |
| AIR BOX - A04CH42AQ/AR/AS/AT/AV (4987258725B02) | 24 | 5811650 | Foil, Air Box | 1 |
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