Polaris SPORTSMAN TOURING 500 EFI - A08DN50AF/AS/AW/AZ 2008
ATV · Polaris · 2008 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 69 assemblies
- 1 327 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25)17 parts
- BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500)19 parts
- BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500)27 parts
- BODY, FRONT CAB - A08DN50AF/AS/AW/AZ (49ATVCAB08SPX25)31 parts
- BODY, FRONT STORAGE BOX - A08DN50AF/AS/AW/AZ (49ATVSTORAGE08SP500)17 parts
- BODY, FUEL TANK ASM. (BUILT 8/20/07 and BEFORE) - A08DN50AF/AS/AZ (49ATVFUELX2500EFI)28 parts
- BODY, FUEL TANK ASM. (BUILT 8/21/07 and AFTER) - A08DN50AF/AS/AW/AZ (49ATVFUEL08SPX25)26 parts
- BODY, HEADLIGHT POD - A08DN50AF/AS/AW/AZ (49ATVHEADLIGHT08SP500EFI)11 parts
- BODY, OPERATOR SEAT - A08DN50AF/AS/AW/AZ (49ATVSEAT08SPTRG500)6 parts
- BODY, PASSENGER SEAT BOTTOM and SEAT BACK - A08DN50AF/AS/AW/AZ (49ATVSEATBOTTOM08SPTRG500)28 parts
- BODY, REAR CAB and FOOTWELLS - A08DN50AF/AS/AW/AZ (49ATVCABRR08SPTRG500)27 parts
- BODY, REAR CAB FOIL - A08DN50AF/AS/AW/AZ (49ATVCABFOIL08SPTRG500)5 parts
- BODY, REAR RACK ASM. - A08DN50AF/AS/AW/AZ (49ATVRACKMTG08SPTRG500)33 parts
- BODY, REAR STORAGE BOX - A08DN50AF/AS/AW/AZ (49ATVSTORAGERR08SPTRG500)9 parts
- BRAKES, BRAKE LINES - A08DN50AF/AS/AW/AZ (49ATVBRAKELINE08SPX25)29 parts
- BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER - A08DN50AF/AS/AW/AZ (4999204069920406B08)15 parts
- BRAKES, FRONT CALIPER - A08DN50AF/AS/AW/AZ (49ATVBRAKEFRT08SP500)13 parts
- BRAKES, PEDAL and REAR MASTER CYLINDER - A08DN50AF/AS/AW/AZ (49ATVBRAKERR08SPX25)15 parts
- BRAKES, REAR CALIPER - A08DN50AF/AS/AW/AZ (49ATVCALIPER08SPX25)16 parts
- CHASSIS, FRAME - A08DN50AF/AS/AW/AZ (49ATVFRAME08SPTRG500)3 parts
- DRIVE TRAIN, DIFFERENTIAL - A08DN50AF/AS/AW/AZ (49ATVTRANSMISSION08SPX25)15 parts
- DRIVE TRAIN, FRONT DRIVE SHAFT - A08DN50AF/AS/AW/AZ (49ATVSHAFTDRIVE08SP)11 parts
- DRIVE TRAIN, FRONT GEARCASE and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVGEARCASE1332568)46 parts
- DRIVE TRAIN, GEAR SELECTOR - A08DN50AF/AS/AW/AZ (4999204069920406C10)13 parts
- DRIVE TRAIN, MAIN GEARCASE - A08DN50AF/AS/AW/AZ (49ATVGEARCASE08SPX25)32 parts
- DRIVE TRAIN, MAIN GEARCASE INTERNAL - A08DN50AF/AS/AW/AZ (49ATVTRANSINTL08SPX25)45 parts
- DRIVE TRAIN, MAIN GEARCASE MOUNTING - A08DN50AF/AS/AW/AZ (49ATVGEARCASEMTG08SPTRG500)19 parts
- DRIVE TRAIN, MAIN GEARCASE OUTPUT SHAFT - A08DN50AF/AS/AW/AZ (49ATVSHAFTOUTPUT08SPX25)11 parts
- DRIVE TRAIN, MAIN GEARCASE SHIFT FORKS - A08DN50AF/AS/AW/AZ (4999204069920406D09)12 parts
- DRIVE TRAIN, PRIMARY CLUTCH - A08DN50AF/AS/AW/AZ (49ATVCLUTCH08SPX25)21 parts
- DRIVE TRAIN, PROP SHAFT - A08DN50AF/AS/AW/AZ (4999204069920406C02)12 parts
- DRIVE TRAIN, REAR DRIVE SHAFT - A08DN50AF/AS/AW/AZ (49ATVSHAFTDRIVERR08SPX25)10 parts
- DRIVE TRAIN, SECONDARY CLUTCH - A08DN50AF/AS/AW/AZ (49ATVCLUTCHDRIVEN08SPX25)20 parts
- ELECTRICAL, BATTERY - A08DN50AF/AS/AW/AZ (49ATVBATTERY08SPX25)20 parts
- ELECTRICAL, BULBS - A08DN50AF/AS/AW/AZ (49ATVBULBS08SP500)8 parts
- ELECTRICAL, GAUGES and INDICATORS - A08DN50AF/AS/AW/AZ (49ATVGAUGES08SP500)3 parts
- ELECTRICAL, HARNESSES - A08DN50AF/AS/AW/AZ (49ATVHARNESS08SPX25)21 parts
- ELECTRICAL, HEADLIGHTS - A08DN50AF/AS/AW/AZ (49ATVHEADLTASM08SP500)7 parts
- ELECTRICAL, IGNITION SYSTEM - A08DN50AF/AS/AW/AZ (49ATVMAGNETO08SPX25)10 parts
- ELECTRICAL, SWITCHES and SENSORS and ECM - A08DN50AF/AS/AW/AZ (49ATVELECT08SPX25)34 parts
- ELECTRICAL, TAILLIGHTS - A08DN50AF/AS/AW/AZ (49ATVTAILLAMPS08SPTRG500)4 parts
- ENGINE, AIR INTAKE SYSTEM - A08DN50AF/AS/AW/AZ (49ATVAIRBOX08SPX25)29 parts
- ENGINE, COOLING SYSTEM - A08DN50AF/AS/AW/AZ (49ATVCOOL08SPX25)33 parts
- ENGINE, CRANKCASE - A08DN50AF/AS/AW/AZ (49ATVCRANKCASE08SP500)25 parts
- ENGINE, CRANKSHAFT and PISTON - A08DN50AF/AS/AW/AZ (49ATVCRANKSHAFT08SP500)34 parts
- ENGINE, CYLINDER and HEAD - A08DN50AF/AS/AW/AZ (49ATVCYLINDERHD08SP500EFI)43 parts
- ENGINE, EXHAUST - A08DN50AF/AS/AW/AZ (49ATVEXHAUST08SPTRG500)37 parts
- ENGINE, FUEL INJECTOR - A08DN50AF/AS/AW/AZ (49ATVFUELINJECT08SP500EFI)10 parts
- ENGINE, MOUNTING - A08DN50AF/AS/AW/AZ (49ATVENGINEMTG08SPX25)28 parts
- ENGINE, OIL FILTER - A08DN50AF/AS/AW/AZ (4999200099920009D13)11 parts
- ENGINE, OIL PUMP - A08DN50AF/AS/AW/AZ (4999200099920009D12)21 parts
- ENGINE, OIL SYSTEM - A08DN50AF/AS/AW/AZ (4999204069920406B07)23 parts
- ENGINE, RECOIL STARTER - A08DN50AF/AS/AW/AZ (49ATVRECOIL08SP500)17 parts
- ENGINE, SHORT BLOCK - A08DN50AF/AS/AW/AZ (49ATVENGINE08SP500)1 parts
- ENGINE, STARTING SYSTEM - A08DN50AF/AS/AW/AZ (49ATVSTARTER08SP500)19 parts
- ENGINE, THROTTLE BODY - A08DN50AF/AS/AW/AZ (49ATVTHROTTLEBODY08SP500EFI)13 parts
- ENGINE, VALVES and CAMSHAFT - A08DN50AF/AS/AW/AZ (49ATVVALVE08SP500)36 parts
- ENGINE, WATER PUMP - A08DN50AF/AS/AW/AZ (49ATVWATERPUMP08SP500)13 parts
- REFERENCE, MANUALS and INFORMATION - A08DN50AF/AS/AW/AZ (49ATVOM07OTLW90)1 parts
- STEERING, CONTROLS and THROTTLE - A08DN50AF/AS/AW/AZ (49ATVCONTROLS08X2500QUAD)7 parts
- STEERING, HANDLEBAR and CONTROLS - A08DN50AF/AS/AW/AZ (49ATVHANDLEBAR08SP500EFI)13 parts
- STEERING, STEERING POST - A08DN50AF/AS/AW/AZ (49ATVSTEERING08SPX25)23 parts
- SUSPENSION, A-ARM and STRUT MOUNTING - A08DN50AF/AS/AW/AZ (49ATVAARM08SPX25)15 parts
- SUSPENSION, FRONT STRUT - A08DN50AF/AS/AW/AZ (49ATVSTRUT08X2500QUAD)28 parts
- SUSPENSION, REAR - A08DN50AF/AS/AW/AZ (49ATVSUSPRR08SPTRG500)43 parts
- SUSPENSION, TORSION BAR - A08DN50AF/AS/AW/AZ (49ATVTORSION08SPX25)15 parts
- TOOLS, TOOL KIT - A08DN50AF/AS/AW/AZ (49ATVTOOL08SPX25)6 parts
- WHEELS, FRONT - A08DN50AF/AS/AW/AZ (49ATVWHEELFRT08SPTRG500)16 parts
- WHEELS, REAR - A08DN50AF/AS/AW/AZ (49ATVWHEELREAR08SPTRG500)18 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 1 | 2633158 | Asm., Clutch Cover, Inner [Incl. 12] | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 2 | 2633262 | Asm., Cover [Incl. 7,8] | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 3 | 7080511 | Clamp, Narrow Band | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 4 | 5437384 | Duct, Clutch Air Inlet | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 5 | 5521738 | Seal, Cover, Clutch | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 6 | 7517599 | SCR-TFHL-1/4-20X0.88 G5 Z SEMS | 5 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 7 | 5410542 | O RING-.364X.504X.07 | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 8 | 5434264 | PLUG-DRAIN,CLUTCH COVER | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 9 | 5412636 | Boot, Duct | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 10 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 2 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 10 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 2 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 11 | 5437043 | Duct, Clutch Outlet | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 12 | 5412725 | Seal, Cover Case | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 13 | 7172563 | Decal, Warning, Clutch Cover | 1 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 14 | 7512094 | Screw | 8 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 15 | 3084205 | Asm., Screw and Washer | 3 |
| BODY, CLUTCH COVER - A08DN50AF/AS/AW/AZ (49ATVCLUTCHCVR08SPX25) | 16 | 5242046 | Bracket, Clutch, Seal | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 1 | 7174912 | Decal, Rear Cab, "AWD", LH | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 1 | 7174913 | Decal, Rear Cab, "AWD", RH | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 2 | 7174159 | Decal, Hitch | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 3 | 7174263 | Decal, Pod "EFI" | 2 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 4 | 7172572 | Decal, Warning, Front/Rear Rack | 2 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 5 | 7078465 | LOGO-POLARIS STAR | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 6 | 7175023 | Decal, Tank Side, "500 TOURING", LH | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 6 | 7175024 | Decal, Tank Side, "500 TOURING", RH | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 7 | 7175490 | Decal, Reflector, Amber, LH | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 7 | 7175491 | Decal, Reflector, Amber, RH | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 8 | 7172562 | Decal, Drain Recoil | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 9 | 7175089 | Decal, Tire Pressure/Load | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 10 | 7172689 | Decal, Reflector, Red | 2 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 11 | 7175106 | Decal, Warning, Override, 4x4 Switch | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 12 | 7173889 | Decal, Warning, General, CPSC | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 13 | 7172588 | Decal, Age Warning, 16 | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 14 | 7174028 | Decal, Passenger Warning | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 15 | 7175108 | Decal, Warning, Discretionary, Drum Shift | 1 |
| BODY, DECALS - A08DN50AF/AS/AW/AZ (49ATVDECAL08SPTRG500) | 16 | 7175340 | Decal, Turf Switch | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 1 | 2633527-070 | Asm., Bumper, Front, Black [Incl. Reflectors] | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 2 | 1014592-067 | Support, Rack, Black, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 2 | 1014591-067 | Support, Rack, Black, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 2 | 1014592-067 | Support, Rack, Black, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 2 | 1014591-067 | Support, Rack, Black, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 3 | 7518341 | Bolt, Flange | 2 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 3 | 7518341 | Bolt, Flange | 2 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 4 | 7542343 | NUT-5/16-18 HX FLG NL-Y | 2 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 5 | 1015033-067 | Guard, Brush, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 6 | 5434314 | Shield, Side, Radiator, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 6 | 5434315 | Shield, Side, Radiator, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 6 | 5434314 | Shield, Side, Radiator, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 6 | 5434315 | Shield, Side, Radiator, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 7 | 7661855 | Rivet | 6 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 8 | 5412504 | Grommet, Rubber Mount | 4 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 9 | 5435046 | Cover, Radiator | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 10 | 7174781 | Decal, Reflector, Amber, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 10 | 7174780 | Decal, Reflector, Amber, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 11 | 5247507-067 | Grill, Brush Guard, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 12 | 7518046 | Screw | 4 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 13 | 5435357-070 | Panel, Bumper, Front, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 14 | 7518383 | Screw | 2 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 15 | 7518382 | Bolt | 2 |
| BODY, FRONT BUMPER and MOUNTING - A08DN50AF/AS/AW/AZ (49ATVBUMPER08SP500) | 16 | 7556341 | Washer, Flat | 6 |
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