Polaris SPORTSMAN TOURING 800 EFI - A09DN76AB/AL/AY 2009
ATV · Polaris · 2009 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 69 assemblies
- 1 216 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25)17 parts
- BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800)19 parts
- BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500)28 parts
- BODY, FRONT CAB - A09DN76AB/AL/AY (49ATVCAB08SPX25)25 parts
- BODY, FRONT STORAGE BOX - A09DN76AB/AL/AY (49ATVSTORAGE08SP500)17 parts
- BODY, FUEL TANK ASM. - A09DN76AB/AL/AY (49ATVFUEL08SPTRG800AG)24 parts
- BODY, HEADLIGHT POD - A09DN76AB/AL/AY (49ATVHEADLIGHT08SP500EFI)9 parts
- BODY, OPERATOR SEAT - A09DN76AB/AL/AY (49ATVSEAT08SPTRG500)6 parts
- BODY, PASSENGER SEAT BOTTOM and SEAT BACK - A09DN76AB/AL/AY (49ATVSEATBOTTOM08SPTRG500)28 parts
- BODY, REAR CAB and FOOTWELLS - A09DN76AB/AL/AY (49ATVCABRR09SPTRG500)25 parts
- BODY, REAR CAB FOIL - A09DN76AB/AL/AY (49ATVCABFOIL08SPTRG500)5 parts
- BODY, REAR RACK ASM. - A09DN76AB/AL/AY (49ATVRACKMTG08SPTRG500)33 parts
- BODY, REAR STORAGE BOX - A09DN76AB/AL/AY (49ATVSTORAGERR08SPTRG500)9 parts
- BRAKES, BRAKE LINES - A09DN76AB/AL/AY (49ATVBRAKELINE08SPX25)29 parts
- BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER - A09DN76AB/AL/AY (4999204069920406B08)15 parts
- BRAKES, FRONT CALIPER - A09DN76AB/AL/AY (49ATVBRAKEFRT08SP500)13 parts
- BRAKES, PEDAL and REAR MASTER CYLINDER - A09DN76AB/AL/AY (49ATVBRAKERR08SPX25)15 parts
- BRAKES, REAR CALIPER - A09DN76AB/AL/AY (49ATVCALIPER08SPX25)16 parts
- CHASSIS, FRAME - A09DN76AB/AL/AY (49ATVFRAME08SPTRG500)3 parts
- DRIVE TRAIN, DIFFERENTIAL - A09DN76AB/AL/AY (49ATVTRANSMISSION08SPX25)15 parts
- DRIVE TRAIN, FRONT DRIVE SHAFT - A09DN76AB/AL/AY (49ATVSHAFTDRIVE08SP)10 parts
- DRIVE TRAIN, FRONT GEARCASE and MOUNTING - A09DN76AB/AL/AY (49ATVGEARCASE1332568)46 parts
- DRIVE TRAIN, GEAR SELECTOR - A09DN76AB/AL/AY (49ATVGEARSELECT09SPTRG500)12 parts
- DRIVE TRAIN, MAIN GEARCASE - A09DN76AB/AL/AY (49ATVGEARCASE08SPX25)32 parts
- DRIVE TRAIN, MAIN GEARCASE INTERNAL - A09DN76AB/AL/AY (49ATVTRANSINTL08SPX25)45 parts
- DRIVE TRAIN, MAIN GEARCASE MOUNTING - A09DN76AB/AL/AY (49ATVGEARCASEMTG08SPTRG500)19 parts
- DRIVE TRAIN, MAIN GEARCASE OUTPUT SHAFT - A09DN76AB/AL/AY (49ATVSHAFTOUTPUT08SPX25)11 parts
- DRIVE TRAIN, MAIN GEARCASE SHIFT FORKS - A09DN76AB/AL/AY (4999204069920406D09)12 parts
- DRIVE TRAIN, PRIMARY CLUTCH - A09DN76AB/AL/AY (49ATVCLUTCH08SPX25)21 parts
- DRIVE TRAIN, PROP SHAFT - A09DN76AB/AL/AY (4999204069920406C02)7 parts
- DRIVE TRAIN, REAR DRIVE SHAFT - A09DN76AB/AL/AY (49ATVSHAFTDRIVERR08SPX25)10 parts
- DRIVE TRAIN, SECONDARY CLUTCH - A09DN76AB/AL/AY (49ATVCLUTCHDRIVEN08SP500EFI)21 parts
- ELECTRICAL, BATTERY - A09DN76AB/AL/AY (49ATVBATTERY09SPTRG800)20 parts
- ELECTRICAL, BULBS - A09DN76AB/AL/AY (49ATVBULBS08SP500)8 parts
- ELECTRICAL, GAUGES and INDICATORS - A09DN76AB/AL/AY (49ATVGAUGES08SP500)3 parts
- ELECTRICAL, HARNESSES - A09DN76AB/AL/AY (49ATVHARNESS09SPX2800)21 parts
- ELECTRICAL, HEADLIGHTS - A09DN76AB/AL/AY (49ATVHEADLTASM08SP500)7 parts
- ELECTRICAL, IGNITION SYSTEM - A09DN76AB/AL/AY (49ATVIGNITION096X6)24 parts
- ELECTRICAL, SWITCHES and SENSORS and ECM - A09DN76AB/AL/AY (49ATVELECT09SPTRG800)35 parts
- ELECTRICAL, TAILLIGHTS (Built 6/30/08 and Before) - A09DN76AB/AL (49ATVTAILLAMPS08SPTRG500)4 parts
- ELECTRICAL, TAILLIGHTS (Built 7/01/08 and After) - A09DN76AB/AL/AY (49ATVTAILLAMPS09SPTRG800)4 parts
- ENGINE, AIR INTAKE SYSTEM - A09DN76AB/AL/AY (49ATVAIRBOX08SPTRG800)26 parts
- ENGINE, CAMSHAFT and GEARS - A09DN76AB/AL/AY (49ATVCAMSHAFT08SP800EFI)9 parts
- ENGINE, COOLING SYSTEM (Built 4/06/09 and Before) - A09DN76AB/AL/AY (49ATVCOOL08SPX27)59 parts
- ENGINE, COOLING SYSTEM (Built 4/07/09 and After) - A09DN76AB/AL/AY (49ATVCOOL08SPX27)44 parts
- ENGINE, COOLING SYSTEM THERMOSTAT - A09DN76AB/AL/AY (49ATVMANIFOLD09SPX28800)5 parts
- ENGINE, CRANKCASE - A09DN76AB/AL/AY (49ATVCRANKCASE08SP800EFI)20 parts
- ENGINE, CRANKSHAFT and BALANCE SHAFT - A09DN76AB/AL/AY (49ATVCRANKSHAFT08SP800EFI)8 parts
- ENGINE, DIPSTICK and OIL FILTER - A09DN76AB/AL/AY (49ATVDIPSTICK08SP800EFI)13 parts
- ENGINE, EXHAUST - A09DN76AB/AL/AY (49ATVEXHAUST09SPTRG800)37 parts
- ENGINE, FUEL INJECTOR - A09DN76AB/AL/AY (49ATVFUELINJECT08SPX27)4 parts
- ENGINE, MOUNTING - A09DN76AB/AL/AY (49ATVENGINEMTG09SPX2800)35 parts
- ENGINE, OIL PUMP and WATER PUMP - A09DN76AB/AL/AY (49ATVOILPUMP08SP800EFI)15 parts
- ENGINE, PISTON and CYLINDER - A09DN76AB/AL/AY (4999200299920029D08)11 parts
- ENGINE, SHORT BLOCK - A09DN76AB/AL/AY (49ATVENGINE08SPX27)1 parts
- ENGINE, STARTING MOTOR - A09DN76AB/AL/AY (49ATVSTARTER08SP800EFI)6 parts
- ENGINE, THROTTLE BODY MOUNTING - A09DN76AB/AL/AY (49ATVTHROTTLEBODY08SPTRG800)12 parts
- ENGINE, VALVES - A09DN76AB/AL/AY (49ATVAIRINTAKE08SPTRG800)13 parts
- REFERENCE, MANUALS and INFORMATION - A09DN76AB/AL/AY (49ATVOM07OTLW90)1 parts
- STEERING, CONTROLS and THROTTLE - A09DN76AB/AL/AY (49ATVCONTROLS09SPTRG800I)7 parts
- STEERING, HANDLEBAR and CONTROLS - A09DN76AB/AL/AY (49ATVHANDLEBAR09SP500EFI)14 parts
- STEERING, STEERING POST - A09DN76AB/AL/AY (49ATVSTEERING08SPX25)23 parts
- SUSPENSION, A-ARM and STRUT MOUNTING - A09DN76AB/AL/AY (49ATVAARM08SPX25)15 parts
- SUSPENSION, FRONT STRUT - A09DN76AB/AL/AY (49ATVSTRUT09SPTRG800)27 parts
- SUSPENSION, REAR - A09DN76AB/AL/AY (49ATVSUSPRR08SPTRG800)41 parts
- SUSPENSION, TORSION BAR - A09DN76AB/AL/AY (49ATVTORSION08SPX25)15 parts
- TOOLS, TOOL KIT - A09DN76AB/AL/AY (49ATVTOOL08SPX25)6 parts
- WHEELS, FRONT - A09DN76AB/AL/AY (49ATVWHEELFRT08SPTRG800)12 parts
- WHEELS, REAR - A09DN76AB/AL/AY (49ATVWHEELREAR08SPTRG800)14 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 1 | 2633081 | Asm., Clutch Cover, Inner [Incl. 5,12] | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 2 | 2633262 | Asm., Clutch Cover, Outer [Incl. Outer Cover, 7,8] | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 3 | 7080511 | Clamp, Narrow Band | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 4 | 5437384 | Duct, Clutch Air Inlet | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 5 | 5521738 | Seal, Cover, Clutch | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 6 | 7517599 | SCR-TFHL-1/4-20X0.88 G5 Z SEMS | 5 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 7 | 5410542 | O RING-.364X.504X.07 | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 8 | 5434264 | PLUG-DRAIN,CLUTCH COVER | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 9 | 5412636 | Boot, Duct | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 10 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 2 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 10 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 2 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 11 | 5436337 | Duct, Clutch Outlet | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 12 | 5412635 | Seal, Cover , Clutch, Inner | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 13 | 7172563 | Decal, Warning, Clutch Cover | 1 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 14 | 7512094 | Screw | 8 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 15 | 7517867 | Screw | 3 |
| BODY, CLUTCH COVER - A09DN76AB/AL/AY (49ATVCLUTCHCVR08SPX25) | 16 | 5244527 | Bracket, Retainer Seal | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 1 | 7174912 | Decal, Rear Cab, "AWD", LH | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 1 | 7174913 | Decal, Rear Cab, "AWD", RH | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 2 | 7174152 | Decal, Hitch, 1500 lbs. | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 3 | 7174263 | Decal, Pod "EFI" | 2 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 4 | 7172572 | Decal, Warning, Front/Rear Rack | 2 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 4 | 7172572 | Decal, Warning, Front/Rear Rack | 2 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 5 | 7078465 | LOGO-POLARIS STAR | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 6 | 7175026 | Decal, Tank Side, "800 TOURING", RH | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 6 | 7175025 | Decal, Tank Side, "800 TOURING", LH | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 7 | 7175490 | Decal, Reflector, Amber, LH | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 7 | 7175491 | Decal, Reflector, Amber, RH | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 8 | 7175340 | Decal, Turf Switch | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 9 | 7175441 | Decal, Warning, Tire/Load | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 10 | 7172689 | Decal, Reflector, Red | 2 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 11 | 7175486 | Decal, Warning, Override | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 12 | 7175377 | Decal, Warning, General/Disc., 2-Up | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 13 | 7175375 | Decal, Age Warning, Adult, 2-Up | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 14 | 7175379 | Decal, Passenger Warning | 1 |
| BODY, DECALS - A09DN76AB/AL/AY (49ATVDECAL09SPTRG800) | 15 | 7175485 | Decal, Caution, 4x4, AWD | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 1 | 2633527-070 | Asm., Bumper, Front, Black [Incl. Reflectors] | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 2 | 1014592-067 | Support, Rack, Black, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 2 | 1014591-067 | Support, Rack, Black, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 2 | 1014592-067 | Support, Rack, Black, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 2 | 1014591-067 | Support, Rack, Black, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 3 | 7518341 | Bolt, Flange | 2 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 3 | 7518341 | Bolt, Flange | 2 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 4 | 7542343 | NUT-5/16-18 HX FLG NL-Y | 2 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 5 | 1015033-067 | Guard, Brush, Black [Built 1/05/09 and Before] | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 5 | 1017050-067 | Guard, Brush, Black [Built 1/06/09 and After] | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 6 | 5434314 | Shield, Side, Radiator, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 6 | 5434315 | Shield, Side, Radiator, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 6 | 5434314 | Shield, Side, Radiator, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 6 | 5434315 | Shield, Side, Radiator, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 7 | 7661855 | Rivet | 6 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 8 | 5412504 | Grommet, Rubber Mount | 4 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 9 | 5435046 | Cover, Radiator | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 10 | 7175490 | Decal, Reflector, Amber, LH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 10 | 7179491 | Decal, Reflector, Amber, RH | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 11 | 5247507-067 | Grill, Brush Guard, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 12 | 7518046 | Screw | 4 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 13 | 5435357-070 | Panel, Bumper, Front, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 14 | 7518383 | Screw | 2 |
| BODY, FRONT BUMPER and MOUNTING - A09DN76AB/AL/AY (49ATVBUMPER08SP500) | 15 | 7518382 | Bolt | 2 |
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