Polaris SPORTSMAN TOURING EPS 550 - A12DN5EAF/EAR 2012
ATV · Polaris · 2012 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 71 assemblies
- 1 158 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS)16 parts
- BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS)20 parts
- BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850)13 parts
- BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS)22 parts
- BODY, FRONT CARGO BOX - A12DN5EAF/EAR (49ATVBOX11SP850)26 parts
- BODY, FRONT RACK SUPPORT - A12DN5EAF/EAR (49ATVRACKMTG11SPTRG550)11 parts
- BODY, FUEL TANK - A12DN5EAF/EAR (49ATVFUEL12SPTRGEPS)18 parts
- BODY, HEADLIGHT POD - A12DN5EAF/EAR (49ATVHEADLIGHT09SPXP550)7 parts
- BODY, REAR CAB and FOOTWELL - A12DN5EAF/EAR (49ATVFOOTWELL11SPTRG550)30 parts
- BODY, REAR RACK ASM. - A12DN5EAF/EAR (49ATVRACKMTGRR12SPTRG550)30 parts
- BODY, SEAT, OPERATOR - A12DN5EAF/EAR (49ATVSEAT10SPTRGEPS)8 parts
- BODY, SEAT, PASSENGER - A12DN5EAF/EAR (49ATVSEATBOTTOM11SPTRGEPS)33 parts
- BODY, SKID PLATES - A12DN5EAF/EAR (49ATVSKIDPLATE12SPTRG550)5 parts
- BRAKES, BRAKE LINES - A12DN5EAF/EAR (49ATVBRAKELINE11SPEPS550)28 parts
- BRAKES, BRAKE PEDAL and MASTER CYLINDER - A12DN5EAF/EAR (49ATVBRAKEFOOT10SP850)21 parts
- BRAKES, FRONT BRAKE LEVER and MASTER CYLINDER - A12DN5EAF/EAR (49ATVMCLH09SPXP550)14 parts
- BRAKES, FRONT CALIPER - A12DN5EAF/EAR (49ATVBRAKEFRT09Q60)12 parts
- BRAKES, REAR CALIPER - A12DN5EAF/EAR (49ATVBRAKERR09Q60)11 parts
- CHASSIS, MAIN FRAME - A12DN5EAF/EAR (49ATVFRAME12SPTRGEPS)3 parts
- DRIVE TRAIN, DRIVE COUPLER - A12DN5EAF/EAR (49ATVCOUPLER12SPTRGEPS)8 parts
- DRIVE TRAIN, DRIVE SHAFT, FRONT - A12DN5EAF/EAR (49ATVSHAFTDRIVE1332873)8 parts
- DRIVE TRAIN, DRIVE SHAFT, REAR - A12DN5EAF/EAR (49ATVSHAFTDRIVERR1332642)17 parts
- DRIVE TRAIN, FRONT GEARCASE INTERNALS - A12DN5EAF/EAR (49ATVGEARCASE1332963)40 parts
- DRIVE TRAIN, GEAR SELECTOR - A12DN5EAF/EAR (49ATVGEARSELECT11SPTRGEPS550I)13 parts
- DRIVE TRAIN, GEARCASE MOUNTING, FRONT - A12DN5EAF/EAR (49ATVGEARCASEMTG11SPTRG550)6 parts
- DRIVE TRAIN, GEARCASE MOUNTING, REAR - A12DN5EAF/EAR (49ATVGEARCASEMTGRR09SPXP550)8 parts
- DRIVE TRAIN, MAIN GEARCASE - A12DN5EAF/EAR (49ATVGEARCASE1332847)26 parts
- DRIVE TRAIN, MAIN GEARCASE INTERNALS - A12DN5EAF/EAR (49ATVTRANSINTL1332847)48 parts
- DRIVE TRAIN, MAIN GEARCASE SHIFT FORKS - A12DN5EAF/EAR (49ATVSHIFT09SPXP850)21 parts
- DRIVE TRAIN, PRIMARY CLUTCH - A12DN5EAF/EAR (49ATVCLUTCH10SPXP550)22 parts
- DRIVE TRAIN, PROP SHAFT, FRONT - A12DN5EAF/EAR (49ATVSHAFTPROP11SP550)7 parts
- DRIVE TRAIN, PROP SHAFT, REAR - A12DN5EAF/EAR (49ATVSHAFTPROPRR1332724)7 parts
- DRIVE TRAIN, REAR GEARCASE INTERNALS - A12DN5EAF/EAR (49ATVTRANSINTL1332802)27 parts
- DRIVE TRAIN, SECONDARY CLUTCH - A12DN5EAF/EAR (49ATVCLUTCHDRIVEN11SPTRG550)18 parts
- ELECTRICAL, BATTERY - A12DN5EAF/EAR (49ATVBATTERY12SPTRG550)18 parts
- ELECTRICAL, BULBS - A12DN5EAF/EAR (49ATVBULBS09SPEPS550)6 parts
- ELECTRICAL, GAUGES and INDICATORS - A12DN5EAF/EAR (49ATVGAUGES11SPTRG550)4 parts
- ELECTRICAL, HARNESS - A12DN5EAF/EAR (49ATVHARNESS12SPTRG550)23 parts
- ELECTRICAL, HEADLIGHTS - A12DN5EAF/EAR (49ATVHEADLTASM10SPXP550)9 parts
- ELECTRICAL, IGNITION SYSTEM - A12DN5EAF/EAR (49ATVMAGNETO11SPTRG550)9 parts
- ELECTRICAL, SWITCHES, SENSORS, ECU and CONTROL MODULES - A12DN5EAF/EAR (49ATVSWITCHES12SPTRGEPS550)19 parts
- ELECTRICAL, TAILLIGHTS - A12DN5EAF/EAR (49ATVTAILLAMPS09SPTRG800)4 parts
- ENGINE, AIR INTAKE - A12DN5EAF/EAR (49ATVAIRINTAKE11SP550)17 parts
- ENGINE, BREATHER - A12DN5EAF/EAR (49ATVBREATHER09SPXP550)11 parts
- ENGINE, COOLING SYSTEM - A12DN5EAF/EAR (49ATVCOOL11SPTRG550)25 parts
- ENGINE, COOLING SYSTEM and WATER PUMP - A12DN5EAF/EAR (49ATVWATERPUMP12SP550)9 parts
- ENGINE, CRANKCASE - A12DN5EAF/EAR (49ATVCRANKCASE09SPXP550)26 parts
- ENGINE, CRANKSHAFT and PISTON - A12DN5EAF/EAR (49ATVCRANKSHAFT09SPXP550)25 parts
- ENGINE, CYLINDER - A12DN5EAF/EAR (49ATVCYLINDER11SPXP550)34 parts
- ENGINE, EXHAUST - A12DN5EAF/EAR (49ATVEXHAUST11SPTRG550)17 parts
- ENGINE, FUEL INJECTOR - A12DN5EAF/EAR (49ATVFUELINJECT09SPXP550)8 parts
- ENGINE, MAGNETO COVER - A12DN5EAF/EAR (49ATVMAGNETOCVR09SPXP550)10 parts
- ENGINE, MOUNTING - A12DN5EAF/EAR (49ATVENGINEMTG10SPXP550)24 parts
- ENGINE, OIL FILTER - A12DN5EAF/EAR (49ATVOILFILTER09SPXP550)5 parts
- ENGINE, OIL PUMP - A12DN5EAF/EAR (49ATVOILPUMP09SPXP550)6 parts
- ENGINE, SHORT BLOCK - A12DN5EAF/EAR (49ATVENGINE09SPXP550)1 parts
- ENGINE, STARTING SYSTEM - A12DN5EAF/EAR (49ATVSTARTER11SPXP550)15 parts
- ENGINE, THROTTLE BODY - A12DN5EAF/EAR (49ATVTHROTTLEBODY09SPXP550)14 parts
- ENGINE, VALVES and CAMSHAFT - A12DN5EAF/EAR (49ATVVALVE09SPXP550)33 parts
- REFERENCE, OWNERS MANUAL - A12DN5EAF/EAR (49ATVOM07OTLW90)1 parts
- STEERING, CONTROLS, THROTTLE ASM. and CABLE - A12DN5EAF/EAR (49ATVCONTROLS09SPXPEPS850)6 parts
- STEERING, HANDLEBAR and CONTROLS - A12DN5EAF/EAR (49ATVHANDLEBAR09SPEPS550)11 parts
- STEERING, STEERING POST ASM. - A12DN5EAF/EAR (49ATVSTEERING11SPTRG550)38 parts
- SUSPENSION, FRONT A-ARMS - A12DN5EAF/EAR (49ATVSUSPFRT10SPTRGEPS)31 parts
- SUSPENSION, REAR - A12DN5EAF/EAR (49ATVSUSPRR10SPXP550)30 parts
- SUSPENSION, SHOCK, FRONT - A12DN5EAF/EAR (49ATVSHOCKFRT7043168)8 parts
- SUSPENSION, SHOCK, REAR - A12DN5EAF/EAR (49ATVSHOCKRR7043169)8 parts
- SUSPENSION, STABILIZER BAR - A12DN5EAF/EAR (49ATVSTABILIZER10SPXP550)9 parts
- TOOLS, TOOL KIT - A12DN5EAF/EAR (49ATVTOOL10SPXP550)7 parts
- WHEELS, FRONT and HUB - A12DN5EAF/EAR (49ATVWHEELFRT10SPXP850)17 parts
- WHEELS, REAR and HUB - A12DN5EAF/EAR (49ATVWHEELREAR10SPXP850)16 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 1 | 2633919 | Asm., Cover, Outer [Incl. 3,4] | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 2 | 5438127 | Cover, Clutch Inner | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 3 | 5434264 | PLUG-DRAIN,CLUTCH COVER | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 4 | 5410542 | O RING-.364X.504X.07 | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 5 | 5521802 | Seal | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 6 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 4 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 6 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 4 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 6 | 7081279 | CLAMP-BAND,NARROW 70-90MM | 4 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 7 | 7518914 | Screw | 10 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 8 | 5438392 | Duct, Outlet | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 9 | 5436820 | Duct, Air Inlet | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 10 | 5413177 | Boot, Clutch, Inlet | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 11 | 7512094 | Screw | 11 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 12 | 5413667 | Boot, Outlet, Duct | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 13 | 5413516 | Boot, Inlet, Duct | 1 |
| BODY, CLUTCH COVER - A12DN5EAF/EAR (49ATVCLUTCHCVR11SPTRGEPS) | 14 | 7661855 | Rivet | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 1 | 7078465 | LOGO-POLARIS STAR | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 2 | 7176168 | Decal, Comfort Ride Suspension | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 3 | 7175375 | Decal, Age Warning, Adult, 2-Up | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 4 | 7175844 | Decal, Warning, General, 2-Up | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 5 | 7175528 | Decal, EPS | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 6 | 7175512 | Decal, Warning, Override, 4X4 Switch | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 7 | 7175845 | Decal, Passenger/Disc, Warning | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 8 | 7177983 | Decal, Warning, Tire/Load | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 9 | 2670134 | Reflector, Amber | 2 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 10 | 7175448 | Decal, Warning, Front/Rear Rack, 120/240 | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 11 | 7174412 | Decal, Reflector, Red | 2 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 12 | 7170509 | DECAL, HITCH, 1500 LBS. | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 13 | 7175488 | DECAL-WARN,CLUTCH COVER | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 14 | 7176826 | Decal, Pod, "TOURING" | 2 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 15 | 7177819 | Decal, Side, "SPORTSMAN 550", RH | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 15 | 7177836 | Decal, Side, "SPORTSMAN 550", LH | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 16 | 7176821 | Decal, Rear, "AWD", RH | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 16 | 7176820 | Decal, Rear, "AWD", LH | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 17 | 7175448 | Decal, Warning, Front/Rear Rack, 120/240 | 1 |
| BODY, DECALS - A12DN5EAF/EAR (49ATVDECAL12SPTRGEPS) | 18 | 7175883 | Decal, Clutch, Retaining Bolt | 1 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 1 | 5435807-070 | Bumper, Front, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 2 | 5438154-070 | Cover, Fang, Front, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 3 | 5437424-070 | Screen, Radiator, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 4 | 7518555 | Bolt, Flange | 2 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 5 | 7512026 | Screw | 6 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 6 | 7518677 | Bolt, Flange | 4 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 6 | 7518677 | Bolt, Flange | 4 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 7 | 7556216 | Washer, Flat | 4 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 7 | 7556216 | Washer, Flat | 4 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 8 | 5436202-070 | Grill, Front, Black | 1 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 9 | 7547144 | NUT-NYLOCK M8X1.25-Y | 4 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 10 | 7661855 | Rivet | 2 |
| BODY, FRONT BUMPER and MOUNTING - A12DN5EAF/EAR (49ATVBUMPER11SPXP850) | 10 | 7661855 | Rivet | 2 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 1 | 2633877-342 | Asm., Cab, Front, Solar Red [Incl. Warning Decals][EAR] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 1 | 2633877-524 | Asm., Cab, Front, Boardwalk Blue [Incl. Warning Decals][EAF] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 2 | 5439089-342 | Panel, Side, Upper, RH, Solar Red [EAR] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 2 | 5439089-524 | Panel, Side, Upper, RH, Boardwalk Blue [EAF] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 3 | 5438946-342 | Panel, Side, Upper, LH, Solar Red [EAR] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 3 | 5438946-524 | Panel, Side, Upper, LH, Boardwalk Blue [EAF] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 4 | 5435827-342 | Cover, Front, Solar Red [EAR] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 4 | 5435827-524 | Cover, Front, Boardwalk Blue [EAF] | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 5 | 7518238 | Screw | 2 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 6 | 5437062-070 | Guard, Mud, Front, LH, Black | 1 |
| BODY, FRONT CAB - A12DN5EAF/EAR (49ATVCAB12SPTRGEPS) | 7 | 5437063-070 | Guard, Mud, Front, RH, Black | 1 |
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Other models of Polaris
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- TRAIL BOSS - W857527 1985
- SCRAMBLER - W867027 1986
- TRAIL BOSS - W867527 1986
- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988