Polaris RANGER TM - A04RB63AA 2004
Ranger · Polaris · 2004 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 43 assemblies
- 1 050 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08)17 parts
- BOX LATCH - A04RB63AA (4989328932A09)12 parts
- BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10)18 parts
- CARBURETOR - A04RB63AA (4989328932D02)32 parts
- CHASSIS/BODY - A04RB63AA (4989328932A05)38 parts
- COOLING - A04RB63AA (4998179817D03)16 parts
- CRANKCASE - A04RB63AA (4989328932C09)57 parts
- CRANKSHAFT and PISTON - A04RB63AA (4999202159920215C12)26 parts
- DASH INSTRUMENTS and CONTROLS - A04RB63AA (4989328932A07)12 parts
- DECALS - A04RB63AA (4989328932A11)12 parts
- DRIVE CLUTCH - A04RB63AA (4999202159920215C05)12 parts
- DRIVEN CLUTCH - A04RB63AA (4989328932C04)8 parts
- DUMP BOX - A04RB63AA (4989328932A10)47 parts
- ELECTRIC DEVICE - A04RB63AA (4989328932D03)24 parts
- ELECTRICAL/BATTERY - A04RB63AA (4989328932B02)19 parts
- ENGINE MOUNTING - A04RB63AA (4989328932A13)25 parts
- EXHAUST SYSTEM - A04RB63AA (4989328932A14)19 parts
- FOOT BRAKE - A04RB63AA (4999202119920211C02)10 parts
- FRONT BRAKE CALIPER - A04RB63AA (4999202259920225C05)18 parts
- FRONT STRUT - A04RB63AA (4987918791B07)25 parts
- FRONT WHEEL - A04RB63AA (4989328932B05)14 parts
- FUEL PUMP - A04RB63AA (4989328932D05)15 parts
- FUEL SYSTEM - A04RB63AA (4999202159920215A13)22 parts
- GEAR SELECTOR/DIFFERENTIAL LOCK - A04RB63AA (4989328932C08)25 parts
- GEARCASE - A04RB63AA (4998179817C09)69 parts
- GOVERNOR - A04RB63AA (4989328932C13)29 parts
- HOOD - A04RB63AA (4989328932A08)36 parts
- INTAKE and EXHAUST - A04RB63AA (4989328932C12)38 parts
- MOLDINGS - A04RB63AA (4989328932A06)36 parts
- OIL PUMP - A04RB63AA (4998179817D04)23 parts
- PARK BRAKE LOCK - A04RB63AA (4989328932B12)23 parts
- REAR BRAKE CALIPERS - A04RB63AA (4999202159920215C01)33 parts
- REAR GEARCASE - A04RB63AA (4989328932C07)46 parts
- REAR PROP SHAFT - A04RB63AA (4998179817B05)8 parts
- REAR SHOCK - A04RB63AA (4989328932C02)8 parts
- REAR WHEEL DRIVE - A04RB63AA (4989328932B14)13 parts
- SEAT - A04RB63AA (4989328932A03)33 parts
- STARTING MOTOR - A04RB63AA (4989328932D04)21 parts
- STEERING - A04RB63AA (4989328932B06)36 parts
- SWING ARM - A04RB63AA (4989328932C01)39 parts
- THROTTLE - A04RB63AA (4989328932B08)8 parts
- TOOL KIT - A04RB63AA (4989328932D06)10 parts
- TRANSMISSION MOUNTING - A04RB63AA (4989328932B01)18 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 1 | 7512589 | Bolt | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 1 | 7512589 | Bolt | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 2 | 7553101 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 2 | 7553101 | Washer, Spring Lock | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 3 | 1541915-067 | A-Frame, Black, LH | 1 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 3 | 1541916-067 | A-Frame, Black, RH | 1 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 4 | 5132532 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 4 | 5132532 | Bushing | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 5 | 5434547 | Bushing, A-Arm | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 5 | 5434547 | Bushing, A-Arm | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 7 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 8 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 9 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 10 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 11 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 12 | 7661203 | Pin, Cotter | 2 |
| A-ARM/STRUT MOUNTING - A04RB63AA (4999202159920215B08) | 13 | 5133676 | Shaft, A-Arm | 2 |
| BOX LATCH - A04RB63AA (4989328932A09) | 1 | 7661644 | Pin, Hitch | 4 |
| BOX LATCH - A04RB63AA (4989328932A09) | 2 | 7661037 | Pin, Clevis | 4 |
| BOX LATCH - A04RB63AA (4989328932A09) | 2 | 7661037 | Pin, Clevis | 4 |
| BOX LATCH - A04RB63AA (4989328932A09) | 3 | 7041996 | Shock, Dump Box | 2 |
| BOX LATCH - A04RB63AA (4989328932A09) | 4 | 7041687 | SPRING-EXHAUST | 2 |
| BOX LATCH - A04RB63AA (4989328932A09) | 5 | 7558402 | WASHER-.344X.688X.063 FL-Y | 4 |
| BOX LATCH - A04RB63AA (4989328932A09) | 6 | 7515319 | Bolt | 4 |
| BOX LATCH - A04RB63AA (4989328932A09) | 6 | 7515319 | Bolt | 4 |
| BOX LATCH - A04RB63AA (4989328932A09) | 7 | 5434226 | BUSHING-BOX,LATCH | 8 |
| BOX LATCH - A04RB63AA (4989328932A09) | 7 | 5434226 | BUSHING-BOX,LATCH | 8 |
| BOX LATCH - A04RB63AA (4989328932A09) | 8 | 1013571-067 | Latch, Box | 1 |
| BOX LATCH - A04RB63AA (4989328932A09) | 9 | 7542324 | NUT-5/16-18 NYLOK-Y | 4 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 1 | 1910493 | Line, Brake, Swing Arm, LH | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 2 | 7052293 | FITTING-TEE,BRAKE | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 3 | 1910447 | Asm., Master Cylinder | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 4 | 1910486 | Line, Brake, Master Cylinder, Front | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 5 | 1910484 | Line, Brake, Front, Left | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 6 | 4110164 | Switch | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 7 | 7052316 | FITTING-CROSS,BRAKE | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 8 | 1910485 | Line, Brake, Front, Right | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 9 | 7512025 | Screw | 4 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 9 | 7512025 | Screw | 4 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 10 | 1910594 | Bolt, Banjo | 2 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 10 | 1910594 | Bolt, Banjo | 2 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 11 | 5410988 | Seal | 4 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 12 | 1910487 | Line, Brake, Master Cylinder, Rear | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 13 | 1910494 | Line, Brake, Swing Arm, RH | 1 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 14 | 7080761 | CABLE-TIE,10-102MM,WEATH.-RES. | 3 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 15 | 7670102 | Clip | 6 |
| BRAKE LINES/MASTER CYLINDER - A04RB63AA (4989328932B10) | 16 | 4020139 | Clip, Rosebud | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 1 | 3088339 | Clamp, Solenoid | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 2 | 3089512 | Asm., Solenoid Valve | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 3 | 3088332 | Gasket, Main Passage | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 4 | 3088426 | Jet, Main [132] | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 5 | 3088799 | Gasket, Air Horn | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 6 | 3088798 | Asm., Carburetor [Incl. All] | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 7 | 3088326 | Screw, Air Horn Set | 4 |
| CARBURETOR - A04RB63AA (4989328932D02) | 8 | 3088435 | O-Ring, Air Horn | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 9 | 3088742 | Lever, Choke Asm. | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 10 | 3088333 | Ring, Choke Lever | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 11 | 3088744 | Collar, Choke | 1 |
| CARBURETOR - A04RB63AA (4989328932D02) | 12 | 3088336 | Screw, Valve Set | 2 |
| CARBURETOR - A04RB63AA (4989328932D02) | 13 | 3088330 | Valve, Choke | 1 |
Related models
Other models of Polaris
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- TRAIL BOSS - W867627 1986
- CYCLONE - W877828 1987
- TRAIL BOSS - W877527 1987
- TRAIL BOSS 4X4 - W878027 1987
- TRAIL BOSS 4X4 - W878127 1987
- TRAIL BOSS 4X4 - W878327 1987
- TRAIL BOSS 250 - X888528 1988
- TRAIL BOSS 250 R/ES - W888528 1988