Polaris A04CH68AC SPORTSMAN 700 - A04CH68AC/AF/AH/AJ/AT/AV 2004
ATV · Polaris · 2004 · OEM parts catalogue with diagrams, OEM part numbers and full parts lists.
- 49 assemblies
- 1 351 OEM parts
- 60 parts listed here
Open full catalogue & all parts
Assemblies (diagram groups)
- A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06)32 parts
- AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01)34 parts
- CARBURETOR - A04CH68AC/AF/AH/AJ/AT/AV (4994229422D11)50 parts
- CLUTCH COVER - A04CH68AC/AF/AH/AJ/AT/AV (4986128612C05)17 parts
- CONTROLS - MASTER CYLINDER/BRAKE LINE - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B13)24 parts
- CONTROLS-THROTTLE ASM/CABLE - A04CH68AC/AF/AH/AJ/AT/AV (4987468746B10)7 parts
- COOLING SYSTEM - A04CH68AC/AF/AH/AJ/AT/AV (4975557555A10)50 parts
- CRANKCASE - A04CH68AC/AF/AH/AJ/AT/AV (4975557555D03)29 parts
- CRANKSHAFT and PISTON - A04CH68AC/AF/AH/AJ/AT/AV (4994199419D08)11 parts
- CYLINDER and CYLINDER HEAD - A04CH68AC/AF/AH/AJ/AT/AV (4986128612D05)25 parts
- DECALS - A04CH68AC/AF/AH/AJ/AT/AV (4986128612A09)51 parts
- DRIVE CLUTCH - A04CH68AC/AF/AH/AJ/AT/AV (4987468746C03)19 parts
- DRIVEN CLUTCH - A04CH68AC/AF/AH/AJ/AT/AV (4985938593C11)39 parts
- ELECTRICAL/TAILLIGHT - A04CH68AC/AF/AH/AJ/AT/AV (4986108610C07)35 parts
- ENGINE MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4986128612A13)55 parts
- EXHAUST SYSTEM - A04CH68AC/AF/AH/AJ/AT/AV (4987468746A11)39 parts
- FRONT BRAKE - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B09)15 parts
- FRONT CAB - A04CH68AC/AF/AH/AJ/AT/AV (4986128612A05)47 parts
- FRONT DRIVE SHAFT - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B02)6 parts
- FRONT HOUSING - A04CH68AC/AF/AH/AJ/AT/AV (4986108610C11)28 parts
- FRONT PROP SHAFT - A04CH68AC/AF/AH/AJ/AT/AV (4999200179920017B10)9 parts
- FRONT RACK AND BUMPER MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4986128612A07)49 parts
- FRONT STRUT - A04CH68AC/AF/AH/AJ/AT/AV (4964026402B007)27 parts
- FRONT WHEEL - A04CH68AC/AF/AH/AJ/AT/AV (4987318731B07)19 parts
- FUEL TANK - A04CH68AC/AF/AH/AJ (4986108610A12)30 parts
- FUEL TANK - A04CH68AT/AV (4986128612E03)26 parts
- GEAR SELECTOR - A04CH68AC/AF/AH/AJ/AT/AV (4987288728C05)14 parts
- GEARCASE - A04CH68AC/AF/AH/AJ/AT/AV (4986128612C13)86 parts
- HANDLEBAR AND HEADLIGHT POD - A04CH68AC/AF/AH/AJ/AT/AV (4986128612C01)53 parts
- INTAKE and EXHAUST - A04CH68AC/AF/AH/AJ/AT/AV (4999200179920017D11)20 parts
- MAGNETO - A04CH68AC/AF/AH/AJ/AT/AV (4986128612D13)23 parts
- OIL DIPSTICK - A04CH68AC/AF/AH/AJ/AT/AV (4999200179920017D12)5 parts
- OIL PUMP - A04CH68AC/AF/AH/AJ/AT/AV (4994199419E02)10 parts
- REAR CAB/SEAT/MAIN FRAME - A04CH68AC/AF/AH/AJ/AT/AV (4986128612A03)50 parts
- REAR CALIPER - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B11)29 parts
- REAR DRIVE SHAFT - A04CH68AC/AF/AH/AJ/AT/AV (4986108610B03)13 parts
- REAR GEARCASE - A04CH68AC/AF/AH/AJ/AT/AV (4987468746D01)25 parts
- REAR GEARCASE MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987468746D02)15 parts
- REAR MASTER CYLINDER/FOOT PEDAL - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B12)21 parts
- REAR PROP SHAFT - A04CH68AC/AF/AH/AJ/AT/AV (4987468746B05)6 parts
- REAR RACK MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4986128612A06)16 parts
- REAR SUSPENSION - A04CH68AC/AF/AH/AJ/AT/AV (4986128612C07)77 parts
- REAR WHEEL DRIVE - A04CH68AC/AF/AH/AJ/AT/AV (4986108610C04)20 parts
- STARTING MOTOR - A04CH68AC/AF/AH/AJ/AT/AV (4999200179920017E02)6 parts
- STEERING POST - A04CH68AC/AF/AH/AJ/AT/AV (4977187718B11)17 parts
- TOOL KIT - A04CH68AC/AF/AH/AJ/AT/AV (4986128612E01)6 parts
- TRANSMISSION MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4986128612C12)24 parts
- WATER PUMP - A04CH68AC/AF/AH/AJ (4986128612D11)10 parts
- WINCH ASM. - A04CH68AT/AV (4986128612E02)32 parts
OEM parts with part numbers
| Assembly | Ref | OEM part number | Description | Qty |
|---|---|---|---|---|
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 1 | 7542439 | Nut, Nylok | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 2 | 1820805 | Asm., Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 3 | 7517909 | Bolt | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 4 | 5411291 | Boot, Seal, Rod End | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 5 | 7061034 | Rod End | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 6 | 7542711 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 7 | 5020926 | Tie Rod | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 8 | 7547028 | Nut, LH | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 9 | 7061054 | Rod End, LH | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 10 | 5411920 | Boot, Seal, Rod End | 1 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 11 | 7556099 | Washer, Flat | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 13 | 7547177 | Nut | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 14 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 14 | 7661203 | Pin, Cotter | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 15 | 7080927 | Joint, Ball | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 16 | 5211121 | BRACKET-BALL JOINT | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 17 | 7512284 | SCR-1/4-20X5/8 FL HX SOC CP-Y | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 18 | 5410548 | Boot, Rubber | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 19 | 7542438 | NUT-3/8-24 HX CA GR5-Y | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 20 | 7512084 | Screw | 6 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 21 | 5435028-070 | Shield, CV Joint, LH | 1 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 21 | 5435029-070 | Shield, CV Joint, RH | 1 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 22 | 5434551 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 22 | 5434551 | Bushing, A-Arm, Long | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 23 | 5133806 | Shaft, A-Arm | 2 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 24 | 2202274 | Kit, A-Frame, LH [Incl. 14,22,23,25,26] | 1 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 24 | 2202275 | Kit, A-Frame, RH [Incl. 14,22,23,25,26] | 1 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 25 | 7571611 | Washer, Dish Lock | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 25 | 7571611 | Washer, Dish Lock | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 26 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 26 | 7512492 | Screw | 4 |
| A-ARM/STRUT MOUNTING - A04CH68AC/AF/AH/AJ/AT/AV (4987438743B06) | 27 | 7515415 | Screw | 2 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 1 | 5811633 | Filter, Precleaner Sleeve | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 2 | 7080595 | Filter, Air Intake | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 3 | 7080413 | Clamp, Narrow Band | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 4 | 5433847 | Sleeve | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 5 | 5432868 | Cover, Air Box | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 6 | 7517317 | SCR-#8X1/2,TR/PH,TYPE B-Y | 4 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 7 | 5434013 | Duct, Air Inlet | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 8 | 5411422 | Gasket, Intake | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 9 | 5811482 | Seal, Air Box Cover | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 10 | 5433678 | Box, Air | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 11 | 5434044 | Duct, Clutch Air Inlet | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 12 | 7670102 | Clip | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 13 | 5812316 | Seal, Foam | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 14 | 7080451 | Clamp, Hose | 2 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 14 | 7080451 | Clamp, Hose | 2 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 16 | 7080511 | Clamp, Narrow Band | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 17 | 7080699 | Clamp, Hose | 3 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 17 | 7080699 | Clamp, Hose | 3 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 17 | 7080699 | Clamp, Hose | 3 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 18 | 8450073-600 | Line, Breather | AR |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 19 | 7080694 | Clamp | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 20 | 5411966 | Hose, Breather, Formed | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 21 | 2530029 | Filter, Breather | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 22 | 7080534 | Clamp, Hose | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 23 | 5433396 | Cap, End | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 24 | 5242044 | CLIP-AIR BOX | 6 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 25 | 5435299 | Plug, Trap (If built after 7/21/03) | 1 |
| AIR BOX - A04CH68AC/AF/AH/AJ/AT/AV (4986128612B01) | 25 | 5432377 | Plug, Trap (If built before 7/21/03) | 1 |
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