BRP Start 2001 Manual

BRP Start · 2001 · manual · 1 pages

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Lubricate steering post support bracket (Dealer)43.4 ± 2.71 N·m32 ft·lbp. 30
Tor hose clamp4.1 N·m4 N·mp. 30
Overheating of engine could occur4.1 N·m4 N·mp. 37
O2 Sensor 18mm 33--3953 N·mp. 47
Front Wheel Nuts40.7 N·m41 N·mp. 48
Rear Wheel Nuts40.7 N·m41 N·mp. 48
Front Hub Retaining Nut94.9 N·m90 N·mp. 48
Rear Hub Retaining Nut108.5 N·m108 N·mp. 48
Twin Cylinder122 N·m90 ft·lbp. 52
Twin Cylinder33 N·mp. 52
6mm Crankcase Bolts12.2 N·m12.4 N·mp. 52
Ball Bearing13 ± 1.36 N·m115 in·lbp. 52
Flange Seal6.8 ± 0.68 N·m60 in·lbp. 52
Flange Seal68 N·mp. 52
Oil Pickup Journal Bearings Baffle6.8 ± 0.68 N·m60 in·lbp. 52
Oil baffle bolts68 N·mp. 52
O--ring21.7 ± 2.7 N·mp. 52
Oil Pump Washer29.8 ± 2.71 N·m22 ft·lbp. 53
Oil Pump Washer9.5 ± 0.9 N·m84 in·lbp. 53
Gear/Stator Housing Bolt10.8 ± 1.36 N·m96 in·lbp. 53
Gear/Stator Housing Bolt35 N·mp. 53
Gear/Stator Housing Bolt12.2 ± 1.36 N·m108 in·lbp. 53
Gear/Stator Housing Bolt68 N·mp. 53
Nut Washer146.4 ± 16.27 N·m108 ft·lbp. 54
Nut Washer12 ± 1.35 N·mp. 54
Crankshaft Nut88.1 ± 9.49 N·m65 ft·lbp. 54
Cable Stator Cover88 ± 9.5 N·mp. 54
Clamp5.6 ± 0.56 N·m50 in·lbp. 54
Dowel Spring10.8 ± 1.36 N·m96 in·lbp. 54
Bolts (Chamfer Side Down)10.85 ± 1.35 N·mp. 54
Oil Filter Nipple47.5 ± 5.42 N·m35 ft·lbp. 54
Oil Filter Nipple5.6 ± 0.56 N·m50 in·lbp. 54
OUTER COMPONENTS Screws9.5 ± 0.9 N·m84 in·lbp. 56
Spark Plugs24.4 ± 2.71 N·m216 in·lbp. 56
Carburetor Boot24.4 ± 2.71 N·m216 in·lbp. 56
Rocker Cover2.8 N·m25 in·lbp. 57
O2 Sensor57 N·mp. 57
Engine Exploded View27.1 N·m20 ft·lbp. 59
Bearing Pump Gear12.9 N·m9.5 ft·lbp. 59
Gear/Stator Housing17.6 N·m13 ft·lbp. 59
Bolt threads17 N·mp. 59
Oil Pump Mounting Bolt8 N·mp. 64
Valve Train Exploded View32.5 N·mp. 69
Breather bolts2.3 ± 0.56 N·m2.5 N·mp. 78
Impeller (crankshaft) side13.6 N·m14 N·mp. 85
Stator bolts12.2 N·m12 N·mp. 85
Recoil basket bolts12.2 N·m12 N·mp. 85
Flywheel Nut90 N·mp. 89
Flywheel Nut88.1 N·m65 ft·lbp. 89
Bearing/shaft assembly29.8 ± 2.71 N·m22 ft·lbp. 92
Camshaft Thrust Plate Bolt14 N·mp. 97
Washer13.6 N·m10 ft·lbp. 98
Gaskets21.7 N·m22 N·mp. 99
Stator Screw6.8 N·m7 N·mp. 99
Crankshaft gear9.5 ± 0.9 N·m9.5 N·mp. 99
Counterbalance Gear and Camshaft29.8 ± 2.71 N·m30 N·mp. 100
Impeller nut13.6 N·m14 N·mp. 102
Ignition/Water Pump Housing29.8 N·m30.4 N·mp. 108
Flywheel Nut122 N·m124 N·mp. 109
LIBERTYt Valve Cover Bolt16.3 N·m16 N·mp. 112
Front A-Arm Attaching Bolt40.7 N·m41 N·mp. 124
Front A-Arm Ball Joint Stud Nut33.9 N·m35 N·mp. 124
Master Cylinder35 N·mp. 124
Rear Shock Bolt40.7 N·m41 N·mp. 124
Rear Wheel Hub Nut135.6 N·m136 N·mp. 124
Upper Stabilizer Support Nut23 N·m24 N·mp. 124
Upper Control Arm Mounting Bolt47.5 N·m48 N·mp. 124
Lower Control Arm Mounting Bolt40.7 N·m41 N·mp. 124
Upper Wheel Bearing Carrier Bolt47.5 N·m48 N·mp. 124
Rear of cab at fuel tank mount40.7 N·m41 N·mp. 124
Strut Rod Retaining Nut20.3 N·m21 N·mp. 124
Strut Casting Pinch Bolt20.3 N·m21 N·mp. 124
Wheel Bearing Carrier40.7 N·m30 ft·lbp. 132
Bushing41 N·mp. 133
A-Arm Tube10.8 N·m8 ft·lbp. 133
Washer11 N·mp. 133
A-Arm Tube33.9 N·m25 ft·lbp. 133
Weight Pin Nut3.4 N·m3.4 N·mp. 139
Spider Cover Bolt10.2 N·m10 N·mp. 139
Drive Clutch Bolt67.8 N·m69 N·mp. 142
Driven Clutch Retaining Bolt23 N·m23 N·mp. 150
Driven Clutch Retaining Bolt20.3 N·m20.8 N·mp. 150
Steering Arm40.7 N·m30 ft·lbp. 176
Ski Skag Retaining Nut20.3 N·m21 N·mp. 178
Shock rod bolts16.3 N·m17 N·mp. 196
Hex bolts47.5 N·m47 N·mp. 203
Slotted head screwdriver12.4 N·m110 in·lbp. 221
Reservoir Cover2.1 N·mp. 231
Brake line connector at outlet21.7 N·m16 ft·lbp. 235
Brake line connector at outlet1.4 N·m1 ft·lbp. 239
Jackshaft Castle Nut67.8 N·m69 N·mp. 249
Set Screw9 N·m9.2 N·mp. 250
Driven Clutch Retaining Bolt16.3 N·m16.6 N·mp. 251
Adjuster Bolt2.3 N·m2.3 N·mp. 252
Caliper Bolt10.8 N·m11 N·mp. 254
Ring Gear6.8 N·m6.9 N·mp. 268

Capacities

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Engine oil1.19 Lp. 7
Fuel tank1.89 Lp. 38

Spark plugs

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
BR8ES—p. 10
BR9ES—p. 12
RN57YCC—p. 14
RN3C—p. 18
RC7YC—p. 10
YB30L—p. 14
EH63—p. 85
EH50PLE—p. 120

Service intervals

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Brake inspection2 yearsp. 44
Coolant change2 yearsp. 66
Brake inspection1 yearsp. 258
Air filter service1 yearsp. 39

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