Honda XR250R Manual

Honda XR250R · manual · 280 pages

Honda XR250R
Manual
280 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Cylinder bolt	39 N·m	4 kgf·m · 29 ft·lb	p. 18
Right crankcase cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Stopper arm pivot bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Gearshift cam bolt	24 N·m	2.4 kgf·m · 17 ft·lb	p. 18
Clutch center lock nut al	108 N·m	11 kgf·m · 80 ft·lb	p. 18
Primary drive gear lock nut	88 N·m	9 kgf·m · 65 ft·lb	p. 18
Kickstarter pedal bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 18
Left crankcase cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Flywheel bolt	103 N·m	10.5 kgf·m · 76 ft·lb	p. 18
Stator bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 18
Ignition pulse generator bolt	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 18
Alternator wire clamp bolt	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 18
Gearshift pedal bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Cam chain tensioner bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Muffler clamp bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 18
Exhaust pipe joint nut	10 N·m	1 kgf·m · 7 ft·lb	p. 18
Fuel valve mounting bolt	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 18
Down tube oil drain bolt	39 N·m	4 kgf·m · 29 ft·lb	p. 18
Side stand pivot bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 18
Spoke nipple 68 BC	3.8 N·m	0.38 kgf·m · 2.7 ft·lb	p. 18
Rim lock	15 N·m	1.5 kgf·m · 11 ft·lb	p. 18
Oil pipe bolt	37 N·m	3.8 kgf·m · 27 ft·lb	p. 18
Engine hanger plate bolt	64 N·m	6.5 kgf·m · 47 ft·lb	p. 18
Rear frame upper mounting bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 19
Rear frame lower side mounting bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 19
Handlebar holder bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 19
Steering stem nut	98 N·m	10 kgf·m · 72 ft·lb	p. 19
Steering stem adjusting nut	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 19
Top bridge pinch bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Bottom bridge pinch bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 19
Front axle	74 N·m	7.5 kgf·m · 54 ft·lb	p. 19
Front axle holder nut	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Front brake disc plate bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 19
Rear axle nut	93 N·m	9.5 kgf·m · 69 ft·lb	p. 19
Driven sprocket nut	32 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Rear brake disc plate bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 19
Rear brake hose guide screw	4.3 N·m	0.43 kgf·m · 3.1 ft·lb	p. 19
Swingarm pivot nut	88 N·m	9 kgf·m · 65 ft·lb	p. 19
Rear shock absorber mounting bolt	44 N·m	4.5 kgf·m · 33 ft·lb	p. 19
Damper rod end nut	37 N·m	3.8 kgf·m · 27 ft·lb	p. 19
Front master cylinder holder bolt	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 19
Front reservoir tank cover screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 19
Front brake lever pivot bolt	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 19
Front brake caliper pad pin	18 N·m	1.8 kgf·m · 13 ft·lb	p. 19
Front brake caliper pin bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 19
Front brake caliper bracket bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 19
Rear brake master cylinder holder bolt	14 N·m	1.4 kgf·m · 10 ft·lb	p. 19
Push rod lock nut	18 N·m	1.8 kgf·m · 13 ft·lb	p. 19
Rear brake caliper pad pin	10 N·m	1 kgf·m · 7 ft·lb	p. 19
Rear brake caliper pin bolt	27 N·m	2.8 kgf·m · 20 ft·lb	p. 19
Rear brake caliper bracket pin bolt	13 N·m	1.3 kgf·m · 9 ft·lb	p. 19
Pad pin plug	2.5 N·m	0.25 kgf·m · 1.8 ft·lb	p. 19
Bleed valve	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 19
Brake hose bolt	34 N·m	3.5 kgf·m · 25 ft·lb	p. 19
Muffler mounting bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 29
Spoke nipple wrench	8.8 N·m	6.5 ft·lb	p. 35
Spoke nipple wrench	12.2 N·m	9 ft·lb	p. 35
Case oil drain bolt/sealing washer	25 N·m	2.5 kgf·m · 18 ft·lb	p. 45
Pivot nut	39 N·m	4 kgf·m · 29 ft·lb	p. 52
Spoke nipples and rim locks	3.8 N·m	0.38 kgf·m · 2.7 ft·lb	p. 55
Crankcase oil drain bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 58
Oil pass pipe joint bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 58
Drive sprocket cover bolt	88 N·m	9 kgf·m · 65 ft·lb	p. 84
Drive sprocket cover bolt	64 N·m	6.5 kgf·m · 47 ft·lb	p. 84
Drive sprocket cover bolt	26 N·m	2.7 kgf·m · 20 ft·lb	p. 84
Bolts/nuts	88 N·m	9 kgf·m · 65 ft·lb	p. 88
Right foot peg mounting bolts/washers	42 N·m	4.3 kgf·m · 31 ft·lb	p. 88
Drive sprocket bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 89
Cylinder head bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 106
Sealing washers	12 N·m	1.2 kgf·m · 9 ft·lb	p. 106
Clutch center lock nut	108 N·m	11 kgf·m · 80 ft·lb	p. 123
Drive sprocket cover bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 141
Ignition pulse generator bolts	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 144
Stator bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 144
Left crankcase cover bolts	12 N·m	1.2 kgf·m · 9 ft·lb	p. 144
Drive sprocket cover bolts	12 N·m	1.2 kgf·m · 9 ft·lb	p. 144
Steering top thread	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 169
Spoke nipple	3.8 N·m	0.38 kgf·m · 2.7 ft·lb	p. 169
Lower nuts	12 N·m	1.2 kgf·m · 9 ft·lb	p. 175
Fork cap	29 N·m	3 kgf·m · 22 ft·lb	p. 187
Rear bolts	26 N·m	2.7 kgf·m · 20 ft·lb	p. 189
Wheel rim runout	3.8 N·m	0.38 kgf·m · 2.7 ft·lb	p. 201
Shock absorber bolt/nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 219
Shock link bolt/nut	44 N·m	4.5 kgf·m · 33 ft·lb	p. 219
Shock arm bolt/nut	69 N·m	7 kgf·m · 51 ft·lb	p. 219

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil	1.3 L		p. 45

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
CR9EH-9	0.8–0.9 mm	p. 16
CR9EH-9	—	p. 34
M23	—	p. 35

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