Kawasaki KVF Brute 2005 Service manual

Kawasaki KVF Brute · 2005 · service manual · 532 pages

Kawasaki KVF Brute
2005
Service manual
532 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Radiator Fan Switch	18 N·m	1.8 kgf·m · 13 ft·lb	p. 27
Cylinder Head Bolts (M10), first	25 N·m	2.5 kgf·m · 18 ft·lb	p. 27
Cylinder Head Bolts (M10), final	49 N·m	5 kgf·m · 36 ft·lb	p. 27
Rocker Shaft Bolts	20 N·m	2 kgf·m · 14 ft·lb	p. 28
Chain Tensioner Cap Bolt	22 N·m	2.2 kgf·m · 16 ft·lb	p. 28
Front Cylinder Camshaft Chain Guide Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 28
Rear Cylinder Camshaft Chain Guide Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 28
Muffler Mounting First Nuts	15 N·m	1.5 kgf·m · 11 ft·lb	p. 28
Muffler Mounting Second Nuts	31 N·m	3.2 kgf·m · 23 ft·lb	p. 28
Drive Pulley Bolt	93 N·m	9.5 kgf·m · 69 ft·lb	p. 28
Driven Pulley Nut	93 N·m	9.5 kgf·m · 69 ft·lb	p. 28
Oil Filter	18 N·m	1.8 kgf·m · 13 ft·lb	p. 28
Engine Lubrication System	15 N·m	1.5 kgf·m · 11 ft·lb	p. 28
Engine Drain Plug	20 N·m	2 kgf·m · 14 ft·lb	p. 28
Oil Pressure Relief Valve	15 N·m	1.5 kgf·m · 11 ft·lb	p. 28
Oil Pump Drive Chain Tensioner Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 28
Engine Bracket Mounting Bolts	72 N·m	7.3 kgf·m · 53 ft·lb	p. 28
Engine Mounting Bolt	62 N·m	6.3 kgf·m · 46 ft·lb	p. 29
Engine Mounting Nut	62 N·m	6.3 kgf·m · 46 ft·lb	p. 29
Connecting Rod Big End Cap Nuts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 29
Shift Lever Assembly Bracket Bolts	20 N·m	2 kgf·m · 14 ft·lb	p. 29
Tie-rod End Nut	20 N·m	2 kgf·m · 14 ft·lb	p. 29
Shift Lever Assembly Nut	20 N·m	2 kgf·m · 14 ft·lb	p. 29
Shift Shaft Positioning Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Shift Shaft Spring Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Tie-rod End Locknut	20 N·m	2 kgf·m · 14 ft·lb	p. 29
Tie-rod End Nuts	42 N·m	4.3 kgf·m · 31 ft·lb	p. 29
Wheel Nuts	15 N·m	1.5 kgf·m · 11 ft·lb	p. 29
Wheel Nuts	76 N·m	7.8 kgf·m · 56 ft·lb	p. 29
Front Axle Nuts	197 N·m	20 kgf·m · 145 ft·lb	p. 29
Rear Axle Nuts	265 N·m	27 kgf·m · 195 ft·lb	p. 29
Output Driven Bevel Gear Housing Bolts	26 N·m	2.7 kgf·m · 20 ft·lb	p. 29
Output Drive Bevel Gear Housing Bolts	26 N·m	2.7 kgf·m · 20 ft·lb	p. 29
Bevel Gear Holder Nut	157 N·m	16 kgf·m · 116 ft·lb	p. 29
Bearing Holder	118 N·m	12 kgf·m · 87 ft·lb	p. 29
Output Shaft Holder Nut	157 N·m	16 kgf·m · 116 ft·lb	p. 29
Ring Gear Bolts	57 N·m	5.8 kgf·m · 42 ft·lb	p. 30
Front Final Gear Case Center Cover Bolts	24 N·m	2.4 kgf·m · 17 ft·lb	p. 30
Front Final Gear Case Oil Filler Cap	29 N·m	3 kgf·m · 22 ft·lb	p. 30
Pinion Gear Bearing Holder Nut	127 N·m	13 kgf·m · 94 ft·lb	p. 30
Pinion Gear Bearing Holder	137 N·m	14 kgf·m · 101 ft·lb	p. 30
Front Final Gear Case Coupling Nut	25 N·m	2.5 kgf·m · 18 ft·lb	p. 30
Front Final Gear Case Oil Drain Plug	15 N·m	1.5 kgf·m · 11 ft·lb	p. 30
Variable Differential Control Cable Locknut	17 N·m	1.7 kgf·m · 12 ft·lb	p. 30
Rear Final Gear Case Front Cover Bolts	24 N·m	2.4 kgf·m · 17 ft·lb	p. 30
Pinion Gear Bearing Holder Nut	157 N·m	16 kgf·m · 116 ft·lb	p. 30
Rear Final Gear Case Right Cover Bolts	93 N·m	9.5 kgf·m · 69 ft·lb	p. 30
Rear Final Gear Case Right Cover Bolts	49 N·m	5 kgf·m · 36 ft·lb	p. 30
Rear Final Gear Case Right Cover Bolts	24 N·m	2.4 kgf·m · 17 ft·lb	p. 30
Rear Final Gear Case Oil Filler Cap	29 N·m	3 kgf·m · 22 ft·lb	p. 30
Bracket Bolts	59 N·m	6 kgf·m · 43 ft·lb	p. 30
Rear Final Gear Case Nuts	72 N·m	7.3 kgf·m · 53 ft·lb	p. 30
Bake Hose Banjo Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 30
Brake Caliper Mounting Bolts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 30
Brake Disc Mounting Bolts	37 N·m	3.8 kgf·m · 27 ft·lb	p. 30
Caliper Holder Shaft	17 N·m	1.7 kgf·m · 13 ft·lb	p. 30
Pad Mounting Bolts	17 N·m	1.7 kgf·m · 13 ft·lb	p. 30
Front Shockabsorber Mounting Nuts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 30
Front Suspension Arm Pivot Nuts	42 N·m	4.3 kgf·m · 31 ft·lb	p. 30
Front Knuckle Joint Nuts	29 N·m	3 kgf·m · 22 ft·lb	p. 30
Rear Shockabsorber Mounting Nuts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 30
Stabilizer Holder Bolts	23 N·m	2.3 kgf·m · 17 ft·lb	p. 31
Stabilizer Joint Nuts	48 N·m	4.8 kgf·m · 35 ft·lb	p. 31
Rear Suspension Arm Pivot Nuts	48 N·m	4.8 kgf·m · 35 ft·lb	p. 31
Rear Knuckle Mounting Nuts	48 N·m	4.8 kgf·m · 35 ft·lb	p. 31
Handlebar Holder Bolts	29 N·m	3 kgf·m · 22 ft·lb	p. 31
Steering Stem Clamp Bolts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 31
Steering Stem Bearing Joint Bolts	23 N·m	2.3 kgf·m · 17 ft·lb	p. 31
Steering Stem Bottom End Nut	62 N·m	6.3 kgf·m · 46 ft·lb	p. 31
Front Guard Bolts	37 N·m	3.8 kgf·m · 27 ft·lb	p. 31
Front Carrier Bracket Bolts	32 N·m	3.3 kgf·m · 24 ft·lb	p. 31
Rear Carrier Bracket Bolts	42 N·m	4.3 kgf·m · 31 ft·lb	p. 31
Footboard Bracket Bolts	37 N·m	3.8 kgf·m · 27 ft·lb	p. 31
Hitch Bracket Bolts	82 N·m	8.3 kgf·m · 60 ft·lb	p. 31
Starter Motor Clutch Bolts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 31
Alternator Cover Plugs	18 N·m	1.8 kgf·m · 13 ft·lb	p. 31
Alternator Rotor Bolt	127 N·m	13 kgf·m · 94 ft·lb	p. 31
Forward/Reverse Detectring Sensor Mounting Bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 31
Drain plug	8.8 N·m	0.9 kgf·m · 78 in·lb	p. 44
Element Cover	3.5 N·m	0.35 kgf·m · 31 in·lb	p. 88
Radiator Fan Assembly	4.9 N·m	0.5 kgf·m · 43 in·lb	p. 114
Muffler Mounting First Nuts	20 N·m	2 kgf·m · 14 ft·lb	p. 127
Camshaft Chain Tensioner	8.8 N·m	0.9 kgf·m · 78 in·lb	p. 134
Rocker Shafts and O-rings	20 N·m	2 kgf·m · 14 ft·lb	p. 138
Washers	25 N·m	2.5 kgf·m · 18 ft·lb	p. 150
Washers	49 N·m	5 kgf·m · 36 ft·lb	p. 150
Drive Pulley Cover	13 N·m	1.3 kgf·m · 113 in·lb	p. 185
Recoil Starter Mounting Bolts	5.9 N·m	0.6 kgf·m · 52 in·lb	p. 198
Engine Mounting Bolts	62 N·m	6.3 kgf·m · 46 ft·lb	p. 213
Engine Bracket and Bolts	72 N·m	7.3 kgf·m · 53 ft·lb	p. 215
Engine Bracket and Bolts	62 N·m	6.3 kgf·m · 46 ft·lb	p. 215

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	19.5 L		p. 18

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
CR7E	—		p. 18
M10	—		p. 149

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