Kawasaki KVF750 Brute Force 2012-2013 Service Manual

Kawasaki KVF750 Brute Force · 2012–2013 · service manual · 674 pages

Kawasaki KVF750 Brute Force
2012–2013
Service manual
674 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Cylinder Head Bolts (M10), First	25 N·m	2.5 kgf·m · 18 ft·lb	p. 28
Cylinder Head Bolts (M10), Final	55 N·m	5.6 kgf·m · 41 ft·lb	p. 28
Rocker Shaft Bolts	22 N·m	2.2 kgf·m · 16 ft·lb	p. 28
Camshaft Chain Tensioner Cap Bolts	22 N·m	2.2 kgf·m · 16 ft·lb	p. 28
Front Cylinder Camshaft Chain Guide Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Rear Cylinder Camshaft Chain Guide Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 28
Exhaust Pipe Holder Nuts	17 N·m	1.7 kgf·m · 13 ft·lb	p. 28
Drive Pulley Bolt	93 N·m	9.5 kgf·m · 69 ft·lb	p. 28
Driven Pulley Nut	93 N·m	9.5 kgf·m · 69 ft·lb	p. 28
Oil Filter	17.5 N·m	1.78 kgf·m · 12.9 ft·lb	p. 28
Oil Pressure Relief Valve	15 N·m	1.5 kgf·m · 11 ft·lb	p. 28
Engine Oil Drain Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 29
Oil Pump Drive Chain Tensioner Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Engine Mounting Bracket Bolts	71.5 N·m	7.3 kgf·m · 53 ft·lb	p. 29
Engine Mounting Bolt	101.5 N·m	10.4 kgf·m · 75 ft·lb	p. 29
Engine Mounting Nut	101.5 N·m	10.4 kgf·m · 75 ft·lb	p. 29
Connecting Rod Big End Cap Nuts	34.3 N·m	3.5 kgf·m · 25.3 ft·lb	p. 29
Crankcase Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 29
Crankcase Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 29
Shift Lever Guide Mounting Bolts	19.6 N·m	2 kgf·m · 14.5 ft·lb	p. 29
Tie-rod End Nut	19.6 N·m	2 kgf·m · 14.5 ft·lb	p. 29
Shift Lever Guide Mounting Nut	19.6 N·m	2 kgf·m · 14.5 ft·lb	p. 29
Tie-rod End Locknut	19.6 N·m	2 kgf·m · 14.5 ft·lb	p. 29
Shift Lever Assembly Nut	19.6 N·m	2 kgf·m · 14.5 ft·lb	p. 29
Neutral Switch	15 N·m	1.5 kgf·m · 11 ft·lb	p. 29
Reverse Switch	15 N·m	1.5 kgf·m · 11 ft·lb	p. 29
Shift Shaft Positioning Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 29
Shift Shaft Spring Bolt	31 N·m	3.2 kgf·m · 23 ft·lb	p. 29
Wheel Nuts	15 N·m	1.5 kgf·m · 11 ft·lb	p. 29
Wheel Nuts	76.5 N·m	7.8 kgf·m · 56 ft·lb	p. 29
Front Axle Nuts	195.5 N·m	19.9 kgf·m · 144 ft·lb	p. 29
Tie-rod End Nuts	41.5 N·m	4.2 kgf·m · 31 ft·lb	p. 29
Rear Axle Nuts	264.5 N·m	27 kgf·m · 195 ft·lb	p. 29
Bearing Holder	120 N·m	12.2 kgf·m · 88.5 ft·lb	p. 30
Bevel Gear Holder Nut	200 N·m	20.4 kgf·m · 148 ft·lb	p. 30
Bearing Holder	250 N·m	25.5 kgf·m · 184 ft·lb	p. 30
Output Shaft Holder Nut	200 N·m	20.4 kgf·m · 148 ft·lb	p. 30
Output Driven Bevel Gear Housing Bolts	26 N·m	2.7 kgf·m · 19 ft·lb	p. 30
Output Drive Bevel Gear Housing Bolts	26 N·m	2.7 kgf·m · 19 ft·lb	p. 30
Variable Differential Control Cable Locknut	17 N·m	1.7 kgf·m · 13 ft·lb	p. 30
Front Final Gear Case Oil Filler Cap	29 N·m	3 kgf·m · 21 ft·lb	p. 30
Front Final Gear Case Oil Drain Bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 30
Ring Gear Bolts	57 N·m	5.8 kgf·m · 42 ft·lb	p. 30
Pinion Gear Bearing Holder Nut	127 N·m	13 kgf·m · 93.7 ft·lb	p. 30
Pinion Gear Bearing Holder	137 N·m	14 kgf·m · 101 ft·lb	p. 30
Front Final Gear Case Coupling Nut	25 N·m	2.5 kgf·m · 18 ft·lb	p. 30
Front Final Gear Case Mount Nuts	59 N·m	6 kgf·m · 44 ft·lb	p. 30
Front Final Gear Case Left Cover Bolts	9.8 N·m	87 in·lb	p. 30
Rear Final Gear Case Front Cover Bolts	24 N·m	2.4 kgf·m · 18 ft·lb	p. 30
Pinion Gear Bearing Holder Nut	157 N·m	16 kgf·m · 116 ft·lb	p. 30
Pinion Gear Bearing Holder	450 N·m	45.9 kgf·m · 332 ft·lb	p. 30
Rear Final Gear Case Oil Filler Cap	29 N·m	3 kgf·m · 21 ft·lb	p. 30
Rear Final Gear Case Oil Drain Bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 30
Rear Final Gear Case Mount Nuts	90.5 N·m	9.23 kgf·m · 66.8 ft·lb	p. 30
Rear Final Gear Case Right Cover Bolts	49 N·m	5 kgf·m · 36 ft·lb	p. 30
Rear Final Gear Case Right Cover Bolts	95 N·m	9.7 kgf·m · 70 ft·lb	p. 30
Rear Final Gear Case Right Cover Bolts	24 N·m	2.4 kgf·m · 18 ft·lb	p. 30
Brake Hose Banjo Bolts	25 N·m	2.5 kgf·m · 18 ft·lb	p. 31
Front Brake Pad Mounting Bolts	17 N·m	1.7 kgf·m · 13 ft·lb	p. 31
Front Brake Disc Mounting Bolts	36.5 N·m	3.72 kgf·m · 26.9 ft·lb	p. 31
Front Brake Caliper Mounting Bolts	24.5 N·m	2.5 kgf·m · 18.1 ft·lb	p. 31
Front Brake Caliper Holder Shaft	17 N·m	1.7 kgf·m · 13 ft·lb	p. 31
Front Brake Caliper Holder Shaft Nut	22 N·m	2.2 kgf·m · 16 ft·lb	p. 31
Front Shock Absorber Mounting Nuts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 31
Front Suspension Arm Pivot Upper Nuts	59 N·m	6 kgf·m · 44 ft·lb	p. 31
Front Suspension Arm Pivot Lower Nuts	46.5 N·m	4.7 kgf·m · 34 ft·lb	p. 31
Rear Shock Absorber Mounting Nuts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 31
Stabilizer Holder Bolts	21.5 N·m	2.2 kgf·m · 16 ft·lb	p. 31
Stabilizer Joint Nuts	57.5 N·m	5.9 kgf·m · 42 ft·lb	p. 31
Rear Suspension Arm Pivot Nuts	46.5 N·m	4.7 kgf·m · 34 ft·lb	p. 31
Rear Knuckle Mounting Nuts	46.5 N·m	4.7 kgf·m · 34 ft·lb	p. 31
Handlebar Holder Bolts	29 N·m	3 kgf·m · 21 ft·lb	p. 31
Steering Knuckle Joint Nuts (KVF750G/H/J)	50 N·m	5.1 kgf·m · 37 ft·lb	p. 31
Steering Shaft Upper Bracket Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 31
EPS Unit Mounting Bolts	20 N·m	2 kgf·m · 15 ft·lb	p. 31
EPS Unit Mounting Bracket Bolts	35 N·m	3.6 kgf·m · 26 ft·lb	p. 31
Steering Shaft Lower Clamp Nut	24.5 N·m	2.5 kgf·m · 18.1 ft·lb	p. 31
Steering Shaft Holder Nuts	18 N·m	1.8 kgf·m · 13 ft·lb	p. 32
Pitman Arm Mounting Nut	110 N·m	11.2 kgf·m · 81.1 ft·lb	p. 32
Steering Shaft Lower End Stopper Mounting Bolts	22.5 N·m	2.29 kgf·m · 16.6 ft·lb	p. 32
Steering Shaft Lower End Holder Mounting Bolts	35 N·m	3.6 kgf·m · 26 ft·lb	p. 32
Pitman Arm Mounting Nut	90 N·m	9.2 kgf·m · 66 ft·lb	p. 32
Front Carrier Bracket Bolts	31.5 N·m	3.21 kgf·m · 23.2 ft·lb	p. 32
Front Guard Bolts	36.5 N·m	3.72 kgf·m · 26.9 ft·lb	p. 32
Rear Carrier Bracket Bolts	46.5 N·m	4.74 kgf·m · 34.3 ft·lb	p. 32
Rear Final Gear Case Mounting Bracket Bolts	59 N·m	6 kgf·m · 44 ft·lb	p. 32
Trailer Hitch Bracket Bolts	81.5 N·m	8.31 kgf·m · 60.1 ft·lb	p. 32
Footboard Bracket Bolts	46.5 N·m	4.74 kgf·m · 34.2 ft·lb	p. 32
Starter Motor Clutch Bolts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 32
Alternator Rotor Bolt	127 N·m	13 kgf·m · 93.7 ft·lb	p. 32
Alternator Cover Plugs	17.5 N·m	1.78 kgf·m · 12.9 ft·lb	p. 32
Forward/Reverse Detecting Sensor Mounting Bolt	14.9 N·m	1.52 kgf·m · 11 ft·lb	p. 33
Mark of bolt head	2.6 N·m	23 in·lb	p. 33
Mark of bolt head	14.7 N·m	130 in·lb	p. 33
Mark of bolt head	9.8 N·m	87 in·lb	p. 33
Oil Filter Change	20 N·m	2 kgf·m · 14 ft·lb	p. 51
Radiator Fan Assembly	8.4 N·m	0.86 kgf·m · 74 in·lb	p. 185
Housing cover and water pipe	8.8 N·m	0.9 kgf·m · 78 in·lb	p. 187
Rocker Case	8.8 N·m	0.9 kgf·m · 78 in·lb	p. 210
Rocker Shafts and Copper Washers	22 N·m	2.2 kgf·m · 16 ft·lb	p. 211
Clamps	2.1 N·m		p. 240
Muffler mounting bolts and clamp bolts	34 N·m	3.5 kgf·m · 25 ft·lb	p. 240
Muffler mounting bolts and clamp bolts	15 N·m	1.5 kgf·m · 11 ft·lb	p. 240
Actuator Lever Assembly	8.8 N·m		p. 253
Drive Pulley Cover	13 N·m	1.3 kgf·m · 115 in·lb	p. 261

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	19 L		p. 19

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
CR7E	—	p. 19
M10	—	p. 222
M38	—	p. 560

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