KTM 125 EXC 2019 Manual
KTM 125 EXC · 2019 · manual · 313 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Clamp | 17 N·m | 12.5 ft·lb | p. 21 |
| Clamp | 12 N·m | 8.9 ft·lb | p. 21 |
| Brake caliper | 25 N·m | 18.4 ft·lb | p. 21 |
| Piston retainer | 20 N·m | 14.8 ft·lb | p. 33 |
| Seal ring M35.5x | 40 N·m | 29.5 ft·lb | p. 33 |
| Piston on piston | 20 N·m | 14.8 ft·lb | p. 34 |
| Axle clamp | 45 N·m | p. 39 | |
| Shock absorber cartridge | 50 N·m | p. 43 | |
| Screw cartridge | 45 N·m | p. 45 | |
| Screw, bottom triple | 12 N·m | 8.9 ft·lb | p. 52 |
| Screw, top steering | 12 N·m | 8.9 ft·lb | p. 52 |
| Screw, top triple | 17 N·m | 12.5 ft·lb | p. 52 |
| Screw, handle | 40 N·m | 29.5 ft·lb | p. 56 |
| Screw, handlebar | 20 N·m | 14.8 ft·lb | p. 57 |
| Nut, fork pivot | 100 N·m | p. 71 | |
| Nut, linkage lever | 60 N·m | 44.3 ft·lb | p. 74 |
| Nut, angle lever | 60 N·m | 44.3 ft·lb | p. 74 |
| Nut, piston rod | 40 N·m | 29.5 ft·lb | p. 86 |
| Reservoir | 3 N·m | 2.2 ft·lb | p. 92 |
| Shock absorber | 60 N·m | 44.3 ft·lb | p. 97 |
| Screw, frame protec | 3 N·m | 2.2 ft·lb | p. 99 |
| Screw, air filter box | 3 N·m | 2.2 ft·lb | p. 106 |
| Screw, front wheel | 35 N·m | 25.8 ft·lb | p. 119 |
| Brake disc | 14 N·m | 10.3 ft·lb | p. 120 |
| Screw, chain slid | 15 N·m | p. 129 | |
| Nuts Qe | 80 N·m | 59 ft·lb | p. 130 |
| Nut, rear wheel spin | 80 N·m | 59 ft·lb | p. 133 |
| Sprocket cover | 20 N·m | 14.8 ft·lb | p. 134 |
| Engine bracket screw | 60 N·m | 44.3 ft·lb | p. 155 |
| Brace on engine | 25 N·m | 18.4 ft·lb | p. 156 |
| G03135-11 Screw, sub | 35 N·m | 25.8 ft·lb | p. 158 |
| Screw, control | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, outer mem- EJOTDELTA | 1 N·m | 0.7 ft·lb | p. 188 |
| Screw, membrane EJOTDELTA | 1 N·m | 0.7 ft·lb | p. 188 |
| Screw, engine case | 10 N·m | 7.4 ft·lb | p. 205 |
| Housing | 6 N·m | 4.4 ft·lb | p. 206 |
| Screw, stator | 8 N·m | 5.9 ft·lb | p. 206 |
| Nut, rotor | 60 N·m | 44.3 ft·lb | p. 207 |
| Trol cover | 5 N·m | 3.7 ft·lb | p. 218 |
| Screw, cylinder head | 18 N·m | 13.3 ft·lb | p. 219 |
| Spark plug | 25 N·m | 18.4 ft·lb | p. 219 |
| Screw, alternator | 5 N·m | 3.7 ft·lb | p. 219 |
| Gear oil drain plug | 20 N·m | 14.8 ft·lb | p. 221 |
| Gear oil drain plug | 15 N·m | 11.1 ft·lb | p. 221 |
| Screw, carburetor | 2 N·m | 1.5 ft·lb | p. 226 |
| Choke slide | 3.5 N·m | p. 233 | |
| Screw, valve seat | 2 N·m | 1.5 ft·lb | p. 234 |
| Screw, fulcrum pin | 2 N·m | 1.5 ft·lb | p. 234 |
| Screws, float cham | 3.5 N·m | p. 235 | |
| Ber cover | 3.5 N·m | 2.58 ft·lb | p. 235 |
| Needle screw cap | 2.5 N·m | p. 235 | |
| Bleeder screw, cylin | 8 N·m | 5.9 ft·lb | p. 251 |
| Screw, clutch spring retainer | 6 N·m | 4.4 ft·lb | p. 269 |
| Screw, crankshaft speed sensor | 6 N·m | 4.4 ft·lb | p. 269 |
| Screw, exhaust control cover | 5 N·m | 3.7 ft·lb | p. 269 |
| Screw, locking lever | 6 N·m | 4.4 ft·lb | p. 269 |
| Screw, retaining bracket, rotary | 6 N·m | 4.4 ft·lb | p. 269 |
| Screw, stator | 6 N·m | 4.4 ft·lb | p. 269 |
| Screw, water pump wheel | 6 N·m | 4.4 ft·lb | p. 269 |
| Bleeder screw, cylinder head | 8 N·m | 5.9 ft·lb | p. 269 |
| Drain plug, water pump cover | 8 N·m | 5.9 ft·lb | p. 269 |
| Nut, adjusting screw, power valve | 8 N·m | 5.9 ft·lb | p. 269 |
| Screw, alternator cover | 8 N·m | 5.9 ft·lb | p. 269 |
| Screw, bearing retainer | 10 N·m | 7.4 ft·lb | p. 269 |
| Screw, clutch slave cylinder | 10 N·m | 7.4 ft·lb | p. 269 |
| Screw, exhaust flange | 10 N·m | 7.4 ft·lb | p. 269 |
| Screw, gear oil level monitoring | 8 N·m | 5.9 ft·lb | p. 269 |
| Screw, intake flange/reed valve | 6 N·m | 4.4 ft·lb | p. 269 |
| Screw, intermediate clutch cover | 10 N·m | 7.4 ft·lb | p. 269 |
| Screw, kick starter stop plate | 10 N·m | 7.4 ft·lb | p. 270 |
| Screw, outer clutch cover | 8 N·m | 5.9 ft·lb | p. 270 |
| Screw, shift drum locating | 10 N·m | 7.4 ft·lb | p. 270 |
| Screw, shift lever | 14 N·m | 10.3 ft·lb | p. 270 |
| Screw, water pump cover | 10 N·m | 7.4 ft·lb | p. 270 |
| Nut, cylinder base | 23 N·m | 17 ft·lb | p. 270 |
| Screw, cylinder base | 20 N·m | 14.8 ft·lb | p. 270 |
| Screw, kick starter lever | 25 N·m | 18.4 ft·lb | p. 270 |
| Nut, primary gear wheel | 130 N·m | 95.9 ft·lb | p. 270 |
| Nut, inner clutch hub | 100 N·m | 73.8 ft·lb | p. 270 |
| Screw, fixed grip | 5 N·m | 3.7 ft·lb | p. 274 |
| Screw, service hour counter | 1 N·m | 0.7 ft·lb | p. 274 |
| Spoke nipple, front wheel | 6 N·m | 4.4 ft·lb | p. 274 |
| Spoke nipple, rear wheel | 6 N·m | 4.4 ft·lb | p. 274 |
| Screw, shock absorber adjusting | 5 N·m | 3.7 ft·lb | p. 274 |
| Screws on main silencer | 7 N·m | 5.2 ft·lb | p. 274 |
| Screw, absorbing element on frame | 6 N·m | 4.4 ft·lb | p. 274 |
| Screw, absorbing element on mani | 6 N·m | 4.4 ft·lb | p. 274 |
| Screw, ball joint of push rod | 10 N·m | 7.4 ft·lb | p. 274 |
| Screw, chain sliding guard | 6 N·m | 4.4 ft·lb | p. 274 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| L68 | — | p. 6 | |
| BR9 | 0.6 mm | p. 267 | |
| G65 | — | p. 311 |
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