KTM %20KTM%20525%20Owners%20Manual 2012 Owner's guide
KTM %20KTM%20525%20Owners%20Manual · 2012 · owner's guide · 207 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Screw, shock absorber adjusting ring | 5 N·m | 3.7 ft·lb | p. 59 |
| Screw, steering bridge | 20 N·m | p. 69 | |
| Screw, steering column, top | 25 N·m | p. 69 | |
| Locking nuts 3 | 20.1 N·m | 14.8 ft·lb | p. 69 |
| Nut, handlebar support | 45 N·m | p. 69 | |
| Screw, handlebar clamp | 20 N·m | p. 70 | |
| Screw, front shock absorber | 45 N·m | p. 73 | |
| Screw, rear top shock absorber | 60 N·m | p. 75 | |
| Screw, rear bottom shock absorber | 70 N·m | p. 75 | |
| Screw on fuel tank | 6 N·m | 4.4 ft·lb | p. 77 |
| Lock nut, tie rod, outside | 20 N·m | 14.8 ft·lb | p. 93 |
| Lock nut, tie rod, inside | 20 N·m | 14.8 ft·lb | p. 93 |
| Screw, A-arm top | 45 N·m | p. 95 | |
| Nut, A-arm top | 30 N·m | p. 95 | |
| Nut, rear wheel hub | 130 N·m | p. 98 | |
| Screw, rear wheel eccentric element | 20 N·m | p. 102 | |
| Chain sliding guard | 10 N·m | 7.4 ft·lb | p. 106 |
| Screw, chain sliding piece | 15 N·m | p. 107 | |
| Screw, rear brake caliper | 10 N·m | p. 131 | |
| Wheel nut | 45 N·m | p. 135 | |
| Wheel nuts crosswise | 45 N·m | 33.2 ft·lb | p. 135 |
| Locking screw, oil screen, long | 15 N·m | p. 165 | |
| Screw, oil filter cover | 6 N·m | 4.4 ft·lb | p. 168 |
| Locking screw for bearing | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, gear sensor | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, ignition pulse generator | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, locking shaft lever | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, oil pump cover | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, rocker arm shaft | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, stator bracket | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw, timing chain securing guide | 6 N·m | 4.4 ft·lb | p. 182 |
| Screw on cylinder head top section | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, bearing stud, starter engine | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, clutch cover | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, clutch spring | 8 N·m | 5.9 ft·lb | p. 182 |
| Screw, cylinder head top section | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, drive wheel for balancer | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, engine case | 10 N·m | 7.4 ft·lb | p. 182 |
| Screw, exhaust flange | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, shift drum locating | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, shift lever | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, timing chain guide rail | 6 N·m | 4.4 ft·lb | p. 183 |
| Screw, timing chain tensioning rail | 6 N·m | 4.4 ft·lb | p. 183 |
| Screw, timing-chain tensioner | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, valve cover | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, vent hose bracket | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, water pump cover | 10 N·m | 7.4 ft·lb | p. 183 |
| Nut, adjusting screw, valve clearance | 11 N·m | 8.1 ft·lb | p. 183 |
| Banjo bolt, oil line | 10 N·m | 7.4 ft·lb | p. 183 |
| Jet screw, oil line | 10 N·m | 7.4 ft·lb | p. 183 |
| Plug, crankshaft location | 10 N·m | 7.4 ft·lb | p. 183 |
| Plug, timing chain tensioner | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, alternator cover | 10 N·m | 7.4 ft·lb | p. 183 |
| Screw, camshaft gear | 28 N·m | 20.7 ft·lb | p. 183 |
| Screw, engine sprocket | 60 N·m | 44.3 ft·lb | p. 183 |
| Nut, rotor | 60 N·m | 44.3 ft·lb | p. 184 |
| Spark plug | 17 N·m | 12.5 ft·lb | p. 184 |
| Plug, oil pressure regulator valve | 20 N·m | 14.8 ft·lb | p. 184 |
| Locking screw, oil screen, short | 10 N·m | 7.4 ft·lb | p. 184 |
| Nut, inner clutch hub | 120 N·m | 88.5 ft·lb | p. 184 |
| Nut, primary gear | 150 N·m | 110.6 ft·lb | p. 184 |
| Screw, clamping nut, rear axle | 10 N·m | 7.4 ft·lb | p. 192 |
| Screw, foot brake cylinder | 7 N·m | 5.2 ft·lb | p. 192 |
| Screw, bearing support, steering | 25 N·m | 18.4 ft·lb | p. 192 |
| Screw, front brake caliper | 20 N·m | 14.8 ft·lb | p. 192 |
| Screw, front brake disc | 25 N·m | 18.4 ft·lb | p. 192 |
| Screw, rear brake caliper | 20 N·m | 14.8 ft·lb | p. 192 |
| Screw, rear brake disc | 25 N·m | 18.4 ft·lb | p. 192 |
| Screw, subframe | 35 N·m | 25.8 ft·lb | p. 192 |
| Engine bracket screw | 60 N·m | 44.3 ft·lb | p. 192 |
| Engine mounting bolt | 60 N·m | 44.3 ft·lb | p. 192 |
| Screw, A-arm bottom | 45 N·m | 33.2 ft·lb | p. 192 |
| Screw, footrest | 45 N·m | 33.2 ft·lb | p. 193 |
| Screw, steering column at bottom | 25 N·m | 18.4 ft·lb | p. 193 |
| Nut, ball head, A-arm top | 35 N·m | 25.8 ft·lb | p. 193 |
| Nut, rear sprocket screw | 45 N·m | 33.2 ft·lb | p. 193 |
| Nut, tie rod end | 45 N·m | 33.2 ft·lb | p. 193 |
| Nut, front wheel hub | 70 N·m | 51.6 ft·lb | p. 193 |
| Nut, ball head, A-arm bottom | 40 N·m | 29.5 ft·lb | p. 193 |
| Nut, swingarm pivot | 100 N·m | 73.8 ft·lb | p. 193 |
| Screw, steering column, bottom | 40 N·m | 29.5 ft·lb | p. 193 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| S45A | — | p. 52 |
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