KTM 250 EXC-F 2007 Manual

KTM 250 EXC-F · 2007 · manual · 168 pages

KTM 250 EXC-F
2007
Manual
168 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Screw, shock	5 N·m	3.7 ft·lb	p. 55
Screw, handle	40 N·m	29.5 ft·lb	p. 59
Screw, frame protec	3 N·m	2.2 ft·lb	p. 63
Screw, top triple	17 N·m		p. 64
Clamp	16.9 N·m	12.5 ft·lb	p. 64
Screw, top steering	12 N·m	8.9 ft·lb	p. 67
Screw, sub	30 N·m	22.1 ft·lb	p. 72
Screw, air filter box	3 N·m	2.2 ft·lb	p. 75
Screws on main	7 N·m	5.2 ft·lb	p. 79
Nut, wheel spindle	80 N·m	59 ft·lb	p. 85
Screw, chain slid	15 N·m		p. 87
Screw, front wheel	35 N·m	25.8 ft·lb	p. 107
Screw, fork stub	15 N·m	11.1 ft·lb	p. 107
Screw, battery hold	6 N·m	4.4 ft·lb	p. 114
Screw, battery termi	2.5 N·m		p. 114
Mounted under screws 5	2.5 N·m	1.84 ft·lb	p. 114
Screw, throttle grip	5 N·m	3.7 ft·lb	p. 130
Oil drain plug	15 N·m	11.1 ft·lb	p. 136
Oil drain plug	20 N·m	14.8 ft·lb	p. 136
Screw, oil filter cover	10 N·m	7.4 ft·lb	p. 137
Hose clip, intake flange	3 N·m	2.2 ft·lb	p. 148
Oil nozzle for conrod bearing lubri	2 N·m	1.5 ft·lb	p. 148
Oil nozzle for main bearing lubrica	2 N·m	1.5 ft·lb	p. 148
Screw, oil nozzle bent for piston	2.5 N·m	1.84 ft·lb	p. 148
Alternator cover grub screw	2 N·m	1.5 ft·lb	p. 148
Locking screw for bearing	6 N·m	4.4 ft·lb	p. 148
Screw, bearing bolt, oil pump idler	6 N·m	4.4 ft·lb	p. 148
Screw, clutch spring retainer	6 N·m	4.4 ft·lb	p. 148
Screw, locking lever	6 N·m	4.4 ft·lb	p. 148
Screw, oil pump cover	6 N·m	4.4 ft·lb	p. 148
Screw, stator	6 N·m	4.4 ft·lb	p. 148
Nut, cylinder head	10 N·m	7.4 ft·lb	p. 148
Nut, water pump impeller	6 N·m	4.4 ft·lb	p. 148
Screw, alternator cover	10 N·m	7.4 ft·lb	p. 148
Screw, clutch slave cylinder	10 N·m	7.4 ft·lb	p. 148
Screw, engine case	10 N·m	7.4 ft·lb	p. 148
Screw, exhaust flange	10 N·m	7.4 ft·lb	p. 148
Screw, fuel vapor retention system	5 N·m	3.7 ft·lb	p. 148
Screw, guide rail	10 N·m	7.4 ft·lb	p. 149
Screw, outer clutch cover	10 N·m	7.4 ft·lb	p. 149
Screw, shift drum locating	10 N·m	7.4 ft·lb	p. 149
Screw, shift lever	14 N·m	10.3 ft·lb	p. 149
Screw, starter motor - intermediate	10 N·m	7.4 ft·lb	p. 149
Screw, timing chain failure protec	10 N·m	7.4 ft·lb	p. 149
Screw, valve cover	8 N·m	5.9 ft·lb	p. 149
Screw, water pump cover	10 N·m	7.4 ft·lb	p. 149
Stud, cylinder head	6 N·m	4.4 ft·lb	p. 149
Crankshaft fixing screw	8 N·m	5.9 ft·lb	p. 149
Crankshaft fixing screw plug	10 N·m	7.4 ft·lb	p. 149
Screw, tensioning rail	15 N·m	11.1 ft·lb	p. 149
Screw, engine sprocket	60 N·m	44.3 ft·lb	p. 149
Plug, oil channel	15 N·m	11.1 ft·lb	p. 149
Screw plug, cam lever axis	10 N·m	7.4 ft·lb	p. 149
Screw, rotor	70 N·m	51.6 ft·lb	p. 149
Screw, unlocking of timing chain	8 N·m	5.9 ft·lb	p. 149
Spark plug	12 N·m	8.9 ft·lb	p. 149
Screw, cylinder head	20 N·m	14.8 ft·lb	p. 150
Stud, cylinder head	20 N·m	14.8 ft·lb	p. 150
Screw plug, oil pressure control	20 N·m	14.8 ft·lb	p. 150
Nut, inner clutch hub	100 N·m	73.8 ft·lb	p. 150
Nut, primary gear wheel	120 N·m	88.5 ft·lb	p. 150
Screw plug, oil screen	15 N·m	11.1 ft·lb	p. 150
Plug, timing chain tensioner	40 N·m	29.5 ft·lb	p. 150
Screw, alternator cover	18 N·m	13.3 ft·lb	p. 150
Screw, emergency OFF switch	2 N·m	1.5 ft·lb	p. 153
Screw, fuel pump	2.5 N·m	1.84 ft·lb	p. 153
Screw, intake air temperature sensor	0.7 N·m	0.52 ft·lb	p. 153
Screw, pressure regulator	2.3 N·m	1.7 ft·lb	p. 153
Screw, radiator hoses clip	2.5 N·m	1.84 ft·lb	p. 153
Screw, radiator hoses clip	2.4 N·m	1.77 ft·lb	p. 153
Screw, seat fixing	2.5 N·m	1.84 ft·lb	p. 153
Screw, fixed grip	5 N·m	3.7 ft·lb	p. 153
Screw, hose clip, throttle valve	5 N·m	3.7 ft·lb	p. 153
Spoke nipple, front wheel	6 N·m	4.4 ft·lb	p. 153
Spoke nipple, rear wheel	6 N·m	4.4 ft·lb	p. 153
Screw, battery terminal	2.5 N·m	1.84 ft·lb	p. 154
Screw, light switch	1 N·m	0.7 ft·lb	p. 154
Screw, throttle valve body cover	2.6 N·m	1.92 ft·lb	p. 154
Screw, turn signal switch	1 N·m	0.7 ft·lb	p. 154
Nut, starter motor	4 N·m	3 ft·lb	p. 154
Nut, throttle cable on throttle valve	3 N·m	2.2 ft·lb	p. 154
Screw, ball joint of push rod	10 N·m	7.4 ft·lb	p. 154
Screw, battery holding bracket	6 N·m	4.4 ft·lb	p. 154
Screw, brake line guide on link	4.5 N·m	3.32 ft·lb	p. 154
Screw, chain sliding guard	6 N·m	4.4 ft·lb	p. 154
Screw, fender	12 N·m	8.9 ft·lb	p. 154
Screw, front brake disc	14 N·m	10.3 ft·lb	p. 154
Screw, fuel tank spoiler on radiator	6 N·m	4.4 ft·lb	p. 154
Screw, ground wire on frame	10 N·m	7.4 ft·lb	p. 154
Screw, hand lever	5 N·m	3.7 ft·lb	p. 154
Screw, rear brake disc	14 N·m	10.3 ft·lb	p. 154
Screw, seat fixing	8 N·m	5.9 ft·lb	p. 154
Nut, rear sprocket screw	35 N·m	25.8 ft·lb	p. 154
Nut, rim lock	12 N·m	8.9 ft·lb	p. 154
Rear brake lever stop nut	20 N·m	14.8 ft·lb	p. 154
Screw, bottom triple clamp	15 N·m	11.1 ft·lb	p. 154
Screw, chain sliding piece	15 N·m	11.1 ft·lb	p. 154
Screw, engine brace on engine	25 N·m	18.4 ft·lb	p. 154
Screw, engine brace on frame	25 N·m	18.4 ft·lb	p. 154
Screw, front brake caliper	25 N·m	18.4 ft·lb	p. 155
Screw, handlebar clamp	20 N·m	14.8 ft·lb	p. 155
Screw, manifold	15 N·m	11.1 ft·lb	p. 155
Screw, side stand attachment	33 N·m	24.3 ft·lb	p. 155
Screw, subframe bottom	30 N·m	22.1 ft·lb	p. 155
Screw, subframe top	35 N·m	25.8 ft·lb	p. 155
Screw, top steering stem	20 N·m	14.8 ft·lb	p. 155
Screw, top triple clamp	20 N·m	14.8 ft·lb	p. 155
Engine attachment bolt	60 N·m	44.3 ft·lb	p. 155

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Spark plug	1 mm		p. 147
M10	—		p. 149

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