KTM 250 EXC 2000 Manual

KTM 250 EXC · 2000 · manual · 173 pages

KTM 250 EXC
2000
Manual
173 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Screw, handle	40 N·m	29.5 ft·lb	p. 59
Screw, top steering	12 N·m	8.9 ft·lb	p. 67
Screw, seat fixing	8 N·m	5.9 ft·lb	p. 73
Screw, frame protec	3 N·m	2.2 ft·lb	p. 74
Screw, air filter box	3 N·m	2.2 ft·lb	p. 75
Screws on main	7 N·m	5.2 ft·lb	p. 78
Nut, wheel spindle	80 N·m	59 ft·lb	p. 84
Screw, chain slid	15 N·m		p. 86
Screw, front wheel	35 N·m	25.8 ft·lb	p. 106
Screw, fork stub	15 N·m	11.1 ft·lb	p. 106
Screw, battery sup	6 N·m	4.4 ft·lb	p. 112
Screw, battery termi	2.5 N·m		p. 112
Bleeder screw, cylin	10.5 N·m		p. 124
Der head	10.5 N·m	7.74 ft·lb	p. 124
Screw, throttle grip	5 N·m	3.7 ft·lb	p. 129
Screw, sub	30 N·m	22.1 ft·lb	p. 139
I00456-10 Screw, sub	35 N·m	25.8 ft·lb	p. 139
Gear oil drain plug	20 N·m	14.8 ft·lb	p. 141
Nut, axle for control flap	5 N·m	3.7 ft·lb	p. 153
Screw, actuator, exhaust control	5 N·m	3.7 ft·lb	p. 153
Screw, bearing retainer	6 N·m	4.4 ft·lb	p. 153
Screw, clutch spring retainer	6 N·m	4.4 ft·lb	p. 153
Screw, cover, actuator, exhaust	5 N·m	3.7 ft·lb	p. 153
Screw, crankshaft speed sensor	6 N·m	4.4 ft·lb	p. 153
Screw, exhaust control cover	6 N·m	4.4 ft·lb	p. 153
Screw, idler shaft, exhaust control	8 N·m	5.9 ft·lb	p. 153
Screw, locking lever	6 N·m	4.4 ft·lb	p. 153
Screw, retaining bracket of exhaust	6 N·m	4.4 ft·lb	p. 153
Screw, stator	6 N·m	4.4 ft·lb	p. 153
Bleeder screw, cylinder head	10.5 N·m	7.74 ft·lb	p. 154
Bleeder screw, water pump cover	8 N·m	5.9 ft·lb	p. 154
Nut, water pump impeller	5 N·m	3.7 ft·lb	p. 154
Screw, alternator cover	8 N·m	5.9 ft·lb	p. 154
Screw, clutch cover	10 N·m	7.4 ft·lb	p. 154
Screw, cover, starter motor	8 N·m	5.9 ft·lb	p. 154
Screw, engine case	10 N·m	7.4 ft·lb	p. 154
Screw, gear oil level monitoring	8 N·m	5.9 ft·lb	p. 154
Screw, intake flange/reed valve	6 N·m	4.4 ft·lb	p. 154
Screw, intermediate flange	8 N·m	5.9 ft·lb	p. 154
Screw, outer clutch cover	8 N·m	5.9 ft·lb	p. 154
Screw, shift drum locating	10 N·m	7.4 ft·lb	p. 154
Screw, shift lever	14 N·m	10.3 ft·lb	p. 154
Screw, starter motor	10 N·m	7.4 ft·lb	p. 154
Screw, water pump cover, long	10 N·m	7.4 ft·lb	p. 154
Screw, balancer shaft	30 N·m	22.1 ft·lb	p. 154
Screw, cylinder head	27 N·m	19.9 ft·lb	p. 154
Nut, cylinder base	38 N·m	28 ft·lb	p. 154
Screw, drive chain engine sprocket	60 N·m	44.3 ft·lb	p. 154
Stud, cylinder base	12 N·m	8.9 ft·lb	p. 154
Nut, rotor	60 N·m	44.3 ft·lb	p. 154
Spark plug	25 N·m	18.4 ft·lb	p. 154
Nut, inner clutch hub	100 N·m	73.8 ft·lb	p. 154
Nut, primary gear wheel	150 N·m	110.6 ft·lb	p. 154
Mushroom head screw for spoiler	2.5 N·m	1.84 ft·lb	p. 157
Screw, hose clip, inlet sleeve	2.8 N·m	2.07 ft·lb	p. 158
Screw, oil pump holder on oil tank EJOTDELTA	0.7 N·m	0.52 ft·lb	p. 158
Screw, pressure regulator	2.3 N·m	1.7 ft·lb	p. 158
Screw, radiator hoses clip	2.4 N·m	1.77 ft·lb	p. 158
Screw, fixed grip	5 N·m	3.7 ft·lb	p. 158
Spoke nipple, front wheel	6 N·m	4.4 ft·lb	p. 158
Spoke nipple, rear wheel	6 N·m	4.4 ft·lb	p. 158
Screw, battery terminal	2.5 N·m	1.84 ft·lb	p. 158
Screw, light switch	1 N·m	0.7 ft·lb	p. 158
Screw, shock absorber adjusting	5 N·m	3.7 ft·lb	p. 158
Screw, throttle valve body cover	2.6 N·m	1.92 ft·lb	p. 158
Screw, turn signal switch	1 N·m	0.7 ft·lb	p. 158
Nut, cable on starter motor	4 N·m	3 ft·lb	p. 158
Nut, throttle cable wire on throttle	3 N·m	2.2 ft·lb	p. 158
Screw, battery support bracket	6 N·m	4.4 ft·lb	p. 158
Screw, brake lever	5 N·m	3.7 ft·lb	p. 158
Screw, brake line guide for link	4.5 N·m	3.32 ft·lb	p. 158
Screw, cable on starter relay	6 N·m	4.4 ft·lb	p. 158
Screw, chain guide	10 N·m	7.4 ft·lb	p. 158
Screw, chain sliding guard	6 N·m	4.4 ft·lb	p. 158
Screw, clutch lever	5 N·m	3.7 ft·lb	p. 158
Screw, front brake disc	14 N·m	10.3 ft·lb	p. 158
Screw, fuel tank spoiler on radiator	6 N·m	4.4 ft·lb	p. 158
Screw, manifold on silent block	6 N·m	4.4 ft·lb	p. 158
Screw, oil pump	6 N·m	4.4 ft·lb	p. 158
Screw, oil tank cap	6 N·m	4.4 ft·lb	p. 158
Screw, oil tank on frame	5 N·m	3.7 ft·lb	p. 159
Screw, push rod ball joint	10 N·m	7.4 ft·lb	p. 159
Screw, rear brake disc	14 N·m	10.3 ft·lb	p. 159
Screw, silent block on frame	6 N·m	4.4 ft·lb	p. 159
Fuel connection on fuel pump	15 N·m	11.1 ft·lb	p. 159
Nut, foot brake lever	20 N·m	14.8 ft·lb	p. 159
Nut, pull switch	0.8 N·m	0.59 ft·lb	p. 159
Nut, rear sprocket screw	35 N·m	25.8 ft·lb	p. 159
Nut, rim lock	12 N·m	8.9 ft·lb	p. 159
Rear brake lever stop nut	20 N·m	14.8 ft·lb	p. 159
Screw, chain sliding piece	15 N·m	11.1 ft·lb	p. 159
Screw, engine brace	25 N·m	18.4 ft·lb	p. 159
Screw, engine sprocket cover	15 N·m	11.1 ft·lb	p. 159
Screw, front brake caliper	25 N·m	18.4 ft·lb	p. 159
Screw, handlebar clamp	20 N·m	14.8 ft·lb	p. 159
Screw, manifold	15 N·m	11.1 ft·lb	p. 159
Screw, side stand fixing	33 N·m	24.3 ft·lb	p. 159
Screw, subframe bottom	30 N·m	22.1 ft·lb	p. 159
Screw, subframe, top	35 N·m	25.8 ft·lb	p. 159
Screw, top steering stem	20 N·m	14.8 ft·lb	p. 159
Screw, top steering stem	17 N·m	12.5 ft·lb	p. 159
Screw, top triple clamp	20 N·m	14.8 ft·lb	p. 159
Screw, top triple clamp	17 N·m	12.5 ft·lb	p. 159
Screw, wheel speed sensor on axle	4.5 N·m	3.32 ft·lb	p. 159

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
M10	—		p. 154

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