KTM 300 EXC 2000 Manual

KTM 300 EXC · 2000 · manual · 172 pages

KTM 300 EXC
2000
Manual
172 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Screw, shock	5 N·m	3.7 ft·lb	p. 56
Screw, handle	40 N·m	29.5 ft·lb	p. 60
Screw, frame protec	3 N·m	2.2 ft·lb	p. 64
Triple clamp (All special models)	15 N·m	11.1 ft·lb	p. 65
Screw, top steering	12 N·m	8.9 ft·lb	p. 68
Clamp (All special models)	20.1 N·m	14.8 ft·lb	p. 68
Screw, sub	30 N·m	22.1 ft·lb	p. 73
Screw, air filter box	3 N·m	2.2 ft·lb	p. 76
Screws on main silencer	7 N·m	5.2 ft·lb	p. 80
Nut, wheel spindle	80 N·m	59 ft·lb	p. 87
Screw, chain slid	15 N·m		p. 89
Screw, front wheel	35 N·m	25.8 ft·lb	p. 109
Screw, fork stub	15 N·m	11.1 ft·lb	p. 109
Screw, battery hold	6 N·m	4.4 ft·lb	p. 116
Screw, battery termi	2.5 N·m		p. 116
Screw, throttle grip	5 N·m	3.7 ft·lb	p. 133
Oil drain plug	20 N·m	14.8 ft·lb	p. 139
Screw, oil filter cover	10 N·m	7.4 ft·lb	p. 140
Hose clip, intake flange	3 N·m	2.2 ft·lb	p. 151
Oil nozzle for conrod bearing lubri	2 N·m	1.5 ft·lb	p. 151
Oil nozzle for main bearing lubrica	2 N·m	1.5 ft·lb	p. 151
Screw, oil nozzle bent for piston	2.5 N·m	1.84 ft·lb	p. 151
Locking screw for bearing	6 N·m	4.4 ft·lb	p. 151
Screw, bearing bolt, oil pump idler	6 N·m	4.4 ft·lb	p. 151
Screw, clutch spring retainer	6 N·m	4.4 ft·lb	p. 151
Screw, locking lever	6 N·m	4.4 ft·lb	p. 151
Screw, oil pump cover	6 N·m	4.4 ft·lb	p. 151
Screw, stator	6 N·m	4.4 ft·lb	p. 151
Stud, alternator cover	2 N·m	1.5 ft·lb	p. 151
Nut, cylinder head	10 N·m	7.4 ft·lb	p. 151
Nut, water pump impeller	6 N·m	4.4 ft·lb	p. 151
Screw, alternator cover	10 N·m	7.4 ft·lb	p. 151
Screw, clutch slave cylinder	10 N·m	7.4 ft·lb	p. 151
Screw, engine case	10 N·m	7.4 ft·lb	p. 151
Screw, exhaust flange	10 N·m	7.4 ft·lb	p. 151
Screw, guide rail	10 N·m	7.4 ft·lb	p. 151
Screw, outer clutch cover	10 N·m	7.4 ft·lb	p. 151
Screw, shift drum locating	10 N·m	7.4 ft·lb	p. 152
Screw, shift lever	14 N·m	10.3 ft·lb	p. 152
Screw, starter motor - intermediate	10 N·m	7.4 ft·lb	p. 152
Screw, timing chain failure protec	10 N·m	7.4 ft·lb	p. 152
Screw, valve cover	8 N·m	5.9 ft·lb	p. 152
Screw, water pump cover	10 N·m	7.4 ft·lb	p. 152
Stud, cylinder head	6 N·m	4.4 ft·lb	p. 152
Screw, autodecompression	15 N·m	11.1 ft·lb	p. 152
Crankshaft clamp screw plug	10 N·m	7.4 ft·lb	p. 152
Crankshaft locking bolt	8 N·m	5.9 ft·lb	p. 152
Screw, tensioning rail	15 N·m	11.1 ft·lb	p. 152
Screw, engine sprocket	60 N·m	44.3 ft·lb	p. 152
Plug, oil channel	15 N·m	11.1 ft·lb	p. 152
Screw plug, cam lever axis	10 N·m	7.4 ft·lb	p. 152
Screw, rotor	70 N·m	51.6 ft·lb	p. 152
Screw, unlocking of timing chain	8 N·m	5.9 ft·lb	p. 152
Spark plug	12 N·m	8.9 ft·lb	p. 152
Stud, cylinder head	20 N·m	14.8 ft·lb	p. 152
Screw plug, oil pressure control	20 N·m	14.8 ft·lb	p. 153
Oil drain plug	15 N·m	11.1 ft·lb	p. 153
Nut, inner clutch hub	100 N·m	73.8 ft·lb	p. 153
Nut, primary gear wheel	120 N·m	88.5 ft·lb	p. 153
Screw plug, oil screen	15 N·m	11.1 ft·lb	p. 153
Plug, timing chain tensioner	40 N·m	29.5 ft·lb	p. 153
Screw, alternator cover	18 N·m	13.3 ft·lb	p. 153
Screw, combination switch	2 N·m	1.5 ft·lb	p. 157
Screw, emergency OFF switch	2 N·m	1.5 ft·lb	p. 157
Screw, fuel pump	2.5 N·m	1.84 ft·lb	p. 157
Screw, intake air temperature sensor	0.7 N·m	0.52 ft·lb	p. 157
Screw, pressure regulator	2.3 N·m	1.7 ft·lb	p. 157
Screw, radiator hoses clip	2.4 N·m	1.77 ft·lb	p. 157
Screw, seat fixing	2.5 N·m	1.84 ft·lb	p. 157
Screw, fixed grip	5 N·m	3.7 ft·lb	p. 157
Screw, hose clip, throttle valve	5 N·m	3.7 ft·lb	p. 157
Spoke nipple, front wheel	6 N·m	4.4 ft·lb	p. 157
Spoke nipple, rear wheel	6 N·m	4.4 ft·lb	p. 157
Screw, battery terminal	2.5 N·m	1.84 ft·lb	p. 157
Screw, intake air temperature sen	2.7 N·m	1.99 ft·lb	p. 157
Screw, light switch	1 N·m	0.7 ft·lb	p. 157
Screw, throttle valve body cover	2.6 N·m	1.92 ft·lb	p. 157
Screw, turn signal switch	1 N·m	0.7 ft·lb	p. 157
Nut, starter motor	4 N·m	3 ft·lb	p. 157
Nut, throttle cable on throttle valve	3 N·m	2.2 ft·lb	p. 157
Screw, ball joint of push rod	10 N·m	7.4 ft·lb	p. 157
Screw, battery holding bracket	6 N·m	4.4 ft·lb	p. 157
Screw, brake line guide on link	4.5 N·m	3.32 ft·lb	p. 157
Screw, chain sliding guard	6 N·m	4.4 ft·lb	p. 157
Screw, fender	12 N·m	8.9 ft·lb	p. 158
Screw, front brake disc	14 N·m	10.3 ft·lb	p. 158
Screw, fuel tank spoiler on radiator	6 N·m	4.4 ft·lb	p. 158
Screw, ground wire on frame	10 N·m	7.4 ft·lb	p. 158
Screw, hand lever	5 N·m	3.7 ft·lb	p. 158
Screw, rear brake disc	14 N·m	10.3 ft·lb	p. 158
Screw, seat fixing	8 N·m	5.9 ft·lb	p. 158
Nut, rear sprocket screw	35 N·m	25.8 ft·lb	p. 158
Nut, rim lock	12 N·m	8.9 ft·lb	p. 158
Rear brake lever stop nut	20 N·m	14.8 ft·lb	p. 158
Screw, bottom triple clamp	12 N·m	8.9 ft·lb	p. 158
Screw, bottom triple clamp	15 N·m	11.1 ft·lb	p. 158
Screw, chain sliding piece	15 N·m	11.1 ft·lb	p. 158
Screw, engine brace on engine	25 N·m	18.4 ft·lb	p. 158
Screw, engine brace on frame	25 N·m	18.4 ft·lb	p. 158
Screw, front brake caliper	25 N·m	18.4 ft·lb	p. 158
Screw, handlebar clamp	20 N·m	14.8 ft·lb	p. 158
Screw, manifold	15 N·m	11.1 ft·lb	p. 158
Screw, side stand attachment	33 N·m	24.3 ft·lb	p. 158
Screw, subframe bottom	30 N·m	22.1 ft·lb	p. 158
Screw, subframe top	35 N·m	25.8 ft·lb	p. 158
Screw, top steering stem	20 N·m	14.8 ft·lb	p. 158
Screw, top triple clamp	17 N·m	12.5 ft·lb	p. 158
Screw, top triple clamp	20 N·m	14.8 ft·lb	p. 158
Engine attachment bolt	60 N·m	44.3 ft·lb	p. 158

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
XW1F	—		p. 51
M10	—		p. 152

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