KTM 300 EXC 2024 Manual
KTM 300 EXC · 2024 · manual · 344 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Screw, top triple | 20 N·m | p. 19 | |
| Triple clamp (All special models) | 15 N·m | 11.1 ft·lb | p. 19 |
| Screw, top triple | 17 N·m | p. 20 | |
| Clamp | 16.9 N·m | 12.5 ft·lb | p. 20 |
| Mount piston | 8 N·m | 5.9 ft·lb | p. 33 |
| Nut on pressure | 5.5 N·m | 4.06 ft·lb | p. 34 |
| O-ring | 20 N·m | 14.8 ft·lb | p. 35 |
| Nut, tap | 5 N·m | 3.7 ft·lb | p. 36 |
| Gasket support M24.5x | 46 N·m | 33.9 ft·lb | p. 37 |
| Screw, rebound | 1.5 N·m | p. 40 | |
| Axle clamp | 1.5 N·m | 1.11 ft·lb | p. 40 |
| Screw cap on outside | 50 N·m | 36.9 ft·lb | p. 40 |
| Screw, compression | 2 N·m | 1.5 ft·lb | p. 41 |
| Screw, top steering | 12 N·m | 8.9 ft·lb | p. 43 |
| Screw, top steering | 20 N·m | 14.8 ft·lb | p. 43 |
| Clamp (All special models) | 20.1 N·m | 14.8 ft·lb | p. 43 |
| Screw, handle | 40 N·m | 29.5 ft·lb | p. 49 |
| Screw, handlebar | 20 N·m | p. 49 | |
| Screw, fixed | 5 N·m | 3.7 ft·lb | p. 51 |
| Screw, throttle grip | 5 N·m | 3.7 ft·lb | p. 54 |
| Screw, frame protec | 3 N·m | 2.2 ft·lb | p. 57 |
| Screw, shock | 5 N·m | 3.7 ft·lb | p. 62 |
| Piston rod | 40 N·m | 29.5 ft·lb | p. 73 |
| Piston rod nut | 25 N·m | 18.4 ft·lb | p. 73 |
| Nut, fork pivot | 100 N·m | p. 83 | |
| Screws on main | 7 N·m | 5.2 ft·lb | p. 92 |
| Screw, air filter box | 3 N·m | 2.2 ft·lb | p. 93 |
| Screw, seat fixing | 8 N·m | 5.9 ft·lb | p. 97 |
| Screw, fuel pump | 2.5 N·m | p. 104 | |
| Spoke nipple, front | 6 N·m | 4.4 ft·lb | p. 116 |
| Spoke nipple, rear | 6 N·m | 4.4 ft·lb | p. 116 |
| Screw, front wheel | 35 N·m | 25.8 ft·lb | p. 119 |
| Screw, fork stub | 15 N·m | 11.1 ft·lb | p. 119 |
| Nut, wheel spindle | 80 N·m | 59 ft·lb | p. 123 |
| Screw, chain | 6 N·m | 4.4 ft·lb | p. 128 |
| Screw, chain slid | 15 N·m | p. 129 | |
| Screw, engine | 15 N·m | 11.1 ft·lb | p. 132 |
| Screw, battery termi | 2.5 N·m | p. 135 | |
| Screw, battery sup | 6 N·m | 4.4 ft·lb | p. 136 |
| Rear brake lever stop | 20 N·m | 14.8 ft·lb | p. 152 |
| Engine bracket screw | 60 N·m | 44.3 ft·lb | p. 170 |
| Screw, engine | 25 N·m | 18.4 ft·lb | p. 170 |
| Nut, cable on starter | 4 N·m | 3 ft·lb | p. 171 |
| Screw, clutch slave | 10 N·m | 7.4 ft·lb | p. 173 |
| B06203-11 Screw, sub | 30 N·m | 22.1 ft·lb | p. 174 |
| E03365-11 Screw, exhaust | 8 N·m | 5.9 ft·lb | p. 195 |
| Screw, retain | 6 N·m | 4.4 ft·lb | p. 196 |
| Screw, inner reed | 1 N·m | 0.7 ft·lb | p. 202 |
| Screw, outer reed | 1 N·m | 0.7 ft·lb | p. 203 |
| Screw, membrane | 1 N·m | 0.7 ft·lb | p. 203 |
| E03309-11 Screw, engine case | 10 N·m | 7.4 ft·lb | p. 216 |
| Screw, starter motor | 10 N·m | 7.4 ft·lb | p. 216 |
| Nut, rotor | 60 N·m | p. 219 | |
| Screw, bal | 30 N·m | 22.1 ft·lb | p. 220 |
| Screw, clutch cover | 10 N·m | 7.4 ft·lb | p. 223 |
| Nut, cylinder base | 38 N·m | 28 ft·lb | p. 225 |
| Screw, actu | 5 N·m | 3.7 ft·lb | p. 228 |
| Spark plug | 25 N·m | p. 229 | |
| Gear oil drain plug | 20 N·m | 14.8 ft·lb | p. 229 |
| Nut, inner clutch hub | 100 N·m | p. 236 | |
| Bleeder screw, cylin | 10.5 N·m | p. 243 | |
| Der head | 10.5 N·m | 7.74 ft·lb | p. 243 |
| Screw, throttle valve | 2.6 N·m | p. 253 | |
| Body cover | 2.6 N·m | 1.92 ft·lb | p. 253 |
| Screw, throttle valve | 3.5 N·m | p. 257 | |
| Screw, throttle valve | 2.1 N·m | p. 258 | |
| I00456-10 Screw, sub | 35 N·m | 25.8 ft·lb | p. 270 |
| Screw, oil pump | 6 N·m | 4.4 ft·lb | p. 272 |
| Screw, oil tank | 5 N·m | 3.7 ft·lb | p. 273 |
| Screw, stator | 6 N·m | 4.4 ft·lb | p. 280 |
| Nut, axle for control flap | 5 N·m | 3.7 ft·lb | p. 283 |
| Screw, actuator, exhaust control | 5 N·m | 3.7 ft·lb | p. 283 |
| Screw, bearing retainer | 6 N·m | 4.4 ft·lb | p. 283 |
| Screw, clutch spring retainer | 6 N·m | 4.4 ft·lb | p. 283 |
| Screw, cover, actuator, exhaust | 5 N·m | 3.7 ft·lb | p. 283 |
| Screw, crankshaft speed sensor | 6 N·m | 4.4 ft·lb | p. 283 |
| Screw, exhaust control cover | 6 N·m | 4.4 ft·lb | p. 283 |
| Screw, idler shaft, exhaust control | 8 N·m | 5.9 ft·lb | p. 283 |
| Screw, locking lever | 6 N·m | 4.4 ft·lb | p. 283 |
| Screw, retaining bracket of exhaust | 6 N·m | 4.4 ft·lb | p. 283 |
| Bleeder screw, cylinder head | 10.5 N·m | 7.74 ft·lb | p. 283 |
| Bleeder screw, water pump cover | 8 N·m | 5.9 ft·lb | p. 283 |
| Nut, water pump impeller | 5 N·m | 3.7 ft·lb | p. 283 |
| Screw, alternator cover | 8 N·m | 5.9 ft·lb | p. 284 |
| Screw, cover, starter motor | 8 N·m | 5.9 ft·lb | p. 284 |
| Screw, gear oil level monitoring | 8 N·m | 5.9 ft·lb | p. 284 |
| Screw, intake flange/reed valve | 6 N·m | 4.4 ft·lb | p. 284 |
| Screw, intermediate flange | 8 N·m | 5.9 ft·lb | p. 284 |
| Screw, outer clutch cover | 8 N·m | 5.9 ft·lb | p. 284 |
| Screw, shift drum locating | 10 N·m | 7.4 ft·lb | p. 284 |
| Screw, shift lever | 14 N·m | 10.3 ft·lb | p. 284 |
| Screw, water pump cover, long | 10 N·m | 7.4 ft·lb | p. 284 |
| Screw, balancer shaft | 30 N·m | 22.1 ft·lb | p. 284 |
| Screw, cylinder head | 27 N·m | 19.9 ft·lb | p. 284 |
| Screw, drive chain engine sprocket | 60 N·m | 44.3 ft·lb | p. 284 |
| Stud, cylinder base | 12 N·m | 8.9 ft·lb | p. 284 |
| Nut, primary gear wheel | 150 N·m | 110.6 ft·lb | p. 284 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 173 |
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