KTM 400 EXC 2000-2011 Manual

KTM 400 EXC · 2000–2011 · manual · 168 pages

KTM 400 EXC
2000–2011
Manual
168 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Screw, handle	40 N·m	29.5 ft·lb	p. 53
Screw, frame protec	3 N·m	2.2 ft·lb	p. 61
Screw, top steering	12 N·m	8.9 ft·lb	p. 65
Screw, fender	12 N·m	8.9 ft·lb	p. 71
Nut, fork pivot	100 N·m		p. 73
Nut, linkage lever	60 N·m	44.3 ft·lb	p. 74
Screw, seat fixing	8 N·m	5.9 ft·lb	p. 75
Nut, rear wheel spindle	80 N·m	59 ft·lb	p. 87
Screw, chain slid	6 N·m	4.4 ft·lb	p. 88
Screw, chain slid	15 N·m		p. 89
Brake lever stop nut	20 N·m	14.8 ft·lb	p. 102
Screw, front wheel	35 N·m		p. 109
Spindle	35 N·m	25.8 ft·lb	p. 109
Screw, fork stub	15 N·m		p. 109
Screw, battery sup	6 N·m	4.4 ft·lb	p. 116
Screw, battery termi	2.5 N·m		p. 116
Screw, throttle grip	5 N·m	3.7 ft·lb	p. 128
Oil drain plug	15 N·m	11.1 ft·lb	p. 134
Oil drain plug	20 N·m	14.8 ft·lb	p. 135
W00546-10 Screw, oil filter cover	10 N·m	7.4 ft·lb	p. 135
Hose clip, intake flange	3 N·m	2.2 ft·lb	p. 146
Oil nozzle for conrod bearing lubri	2 N·m	1.5 ft·lb	p. 146
Oil nozzle for main bearing lubrica	2 N·m	1.5 ft·lb	p. 146
Screw, oil nozzle bent for piston	2.5 N·m	1.84 ft·lb	p. 146
Alternator cover grub screw	2 N·m	1.5 ft·lb	p. 146
Locking screw for bearing	6 N·m	4.4 ft·lb	p. 146
Screw, bearing bolt, oil pump idler	6 N·m	4.4 ft·lb	p. 146
Screw, clutch spring retainer	6 N·m	4.4 ft·lb	p. 146
Screw, crankshaft speed sensor	6 N·m	4.4 ft·lb	p. 146
Screw, locking lever	6 N·m	4.4 ft·lb	p. 146
Screw, oil pump cover	6 N·m	4.4 ft·lb	p. 146
Screw, stator	6 N·m	4.4 ft·lb	p. 146
Nut, cylinder head	10 N·m	7.4 ft·lb	p. 146
Nut, water pump impeller	6 N·m	4.4 ft·lb	p. 146
Screw, alternator cover	10 N·m	7.4 ft·lb	p. 146
Screw, clutch slave cylinder	10 N·m	7.4 ft·lb	p. 146
Screw, engine case	10 N·m	7.4 ft·lb	p. 146
Screw, exhaust flange	10 N·m	7.4 ft·lb	p. 146
Screw, guide rail	10 N·m	7.4 ft·lb	p. 146
Screw, outer clutch cover	10 N·m	7.4 ft·lb	p. 147
Screw, shift drum locating	10 N·m	7.4 ft·lb	p. 147
Screw, shift lever	14 N·m	10.3 ft·lb	p. 147
Screw, starter motor - intermediate	10 N·m	7.4 ft·lb	p. 147
Screw, timing chain failure protec	10 N·m	7.4 ft·lb	p. 147
Screw, valve cover	8 N·m	5.9 ft·lb	p. 147
Screw, water pump cover	10 N·m	7.4 ft·lb	p. 147
Stud, cylinder head	6 N·m	4.4 ft·lb	p. 147
Screw, autodecompression	15 N·m	11.1 ft·lb	p. 147
Crankshaft clamp screw plug	10 N·m	7.4 ft·lb	p. 147
Crankshaft locking bolt	8 N·m	5.9 ft·lb	p. 147
Screw, tensioning rail	15 N·m	11.1 ft·lb	p. 147
Screw, engine sprocket	60 N·m	44.3 ft·lb	p. 147
Plug, oil channel	15 N·m	11.1 ft·lb	p. 147
Screw plug, cam lever axis	10 N·m	7.4 ft·lb	p. 147
Screw, rotor	70 N·m	51.6 ft·lb	p. 147
Screw, unlocking of timing chain	8 N·m	5.9 ft·lb	p. 147
Spark plug	12 N·m	8.9 ft·lb	p. 147
Stud, cylinder head	20 N·m	14.8 ft·lb	p. 148
Screw plug, oil pressure control	20 N·m	14.8 ft·lb	p. 148
Nut, inner clutch hub	100 N·m	73.8 ft·lb	p. 148
Nut, primary gear wheel	120 N·m	88.5 ft·lb	p. 148
Screw plug, oil screen	15 N·m	11.1 ft·lb	p. 148
Plug, timing chain tensioner	40 N·m	29.5 ft·lb	p. 148
Screw, alternator cover	18 N·m	13.3 ft·lb	p. 148
Fixing nut for main bearing inner	60 N·m	44.3 ft·lb	p. 148
Screw, air filter box cover	3 N·m	2.2 ft·lb	p. 153
Screw, air filter box, on subframe	5 N·m	3.7 ft·lb	p. 153
Screw, fuel pump on fuel tank	2.5 N·m	1.84 ft·lb	p. 153
Screw, radiator hoses clip	2.4 N·m	1.77 ft·lb	p. 153
Screw, seat fixing	2.5 N·m	1.84 ft·lb	p. 153
Screw, fixed grip	5 N·m	3.7 ft·lb	p. 153
Screw, throttle valve body hose	5 N·m	3.7 ft·lb	p. 153
Spoke nipple, front wheel	6 N·m	4.4 ft·lb	p. 153
Spoke nipple, rear wheel	6 N·m	4.4 ft·lb	p. 153
Screw, battery terminal	2.5 N·m	1.84 ft·lb	p. 154
Screw, shock absorber adjusting	5 N·m	3.7 ft·lb	p. 154
Screw, throttle valve body cover	2.6 N·m	1.92 ft·lb	p. 154
Screws on main silencer	7 N·m	5.2 ft·lb	p. 154
Nut, starter cable on starter motor	4 N·m	3 ft·lb	p. 154
Nut, throttle cable on throttle valve	3 N·m	2.2 ft·lb	p. 154
Screw, battery support bracket	6 N·m	4.4 ft·lb	p. 154
Screw, brake line guide on link	4.5 N·m	3.32 ft·lb	p. 154
Screw, chain guide on link fork	10 N·m	7.4 ft·lb	p. 154
Screw, chain sliding guard on link	6 N·m	4.4 ft·lb	p. 154
Screw, front brake disc	14 N·m	10.3 ft·lb	p. 154
Screw, fuel tank spoiler on radiator	6 N·m	4.4 ft·lb	p. 154
Screw, ground wire on frame	10 N·m	7.4 ft·lb	p. 154
Screw, hand lever	5 N·m	3.7 ft·lb	p. 154
Screw, push rod ball joint	10 N·m	7.4 ft·lb	p. 154
Screw, rear brake disc	14 N·m	10.3 ft·lb	p. 154
Nut, rear sprocket screw	35 N·m	25.8 ft·lb	p. 154
Nut, rim lock	12 N·m	8.9 ft·lb	p. 154
Screw, bottom triple clamp	12 N·m	8.9 ft·lb	p. 154
Screw, chain sliding piece	15 N·m	11.1 ft·lb	p. 154
Screw, engine sprocket cover	15 N·m	11.1 ft·lb	p. 154
Screw, front brake caliper	25 N·m	18.4 ft·lb	p. 154
Screw, handlebar clamp	20 N·m	14.8 ft·lb	p. 155
Screw, manifold on cylinder head	15 N·m	11.1 ft·lb	p. 155
Screw, side stand attachment	33 N·m	24.3 ft·lb	p. 155
Screw, subframe bottom	30 N·m	22.1 ft·lb	p. 155
Screw, subframe top	35 N·m	25.8 ft·lb	p. 155
Screw, top steering stem	20 N·m	14.8 ft·lb	p. 155
Screw, top triple clamp	17 N·m	12.5 ft·lb	p. 155
Engine carrying screw	60 N·m	44.3 ft·lb	p. 155
Screw, bottom shock absorber	60 N·m	44.3 ft·lb	p. 155
Screw, handlebar support	40 N·m	29.5 ft·lb	p. 155
Screw, top shock absorber	60 N·m	44.3 ft·lb	p. 155

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
M10	—		p. 147

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