KTM 500 EXC-F 2012 Manual

KTM 500 EXC-F · 2012 · manual · 169 pages

KTM 500 EXC-F
2012
Manual
169 pages
Powersport

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Screw, shock	5 N·m	3.7 ft·lb	p. 56
Screw, handle	40 N·m	29.5 ft·lb	p. 60
Screw, frame protec	3 N·m	2.2 ft·lb	p. 64
Screw, top triple	20 N·m		p. 65
Screws 3. Guideline Screw, bottom	12 N·m	8.9 ft·lb	p. 65
Screw, top steering	12 N·m	8.9 ft·lb	p. 68
Screw, top steering	20 N·m	14.8 ft·lb	p. 68
Screw, top triple	17 N·m		p. 68
Clamp	16.9 N·m	12.5 ft·lb	p. 68
Screw, sub	30 N·m	22.1 ft·lb	p. 73
Screw, air filter box	3 N·m	2.2 ft·lb	p. 75
Screws on main silencer	7 N·m	5.2 ft·lb	p. 80
Nut, wheel spindle	80 N·m	59 ft·lb	p. 86
Screw, chain slid	15 N·m		p. 88
Screw, front wheel	35 N·m	25.8 ft·lb	p. 108
Screw, fork stub	15 N·m	11.1 ft·lb	p. 108
Screw, battery hold	6 N·m	4.4 ft·lb	p. 114
Screw, battery termi	2.5 N·m		p. 114
Screw, throttle grip	5 N·m	3.7 ft·lb	p. 130
Oil drain plug	20 N·m	14.8 ft·lb	p. 137
Screw, oil filter cover	10 N·m	7.4 ft·lb	p. 137
Screw, oil nozzle bent for piston	2 N·m	1.5 ft·lb	p. 149
Crankshaft speed sensor screw	6 N·m	4.4 ft·lb	p. 149
Screw, bearing retainer	6 N·m	4.4 ft·lb	p. 149
Screw, clutch adjusting ring	6 N·m	4.4 ft·lb	p. 149
Screw, clutch spring retainer	8 N·m	5.9 ft·lb	p. 149
Screw, lock washer, oil pump idler	6 N·m	4.4 ft·lb	p. 149
Screw, locking lever	6 N·m	4.4 ft·lb	p. 149
Screw, pressure pump cover	6 N·m	4.4 ft·lb	p. 149
Screw, stator	6 N·m	4.4 ft·lb	p. 149
Screw, suction pump cover	6 N·m	4.4 ft·lb	p. 149
Screws, main bearing lock washer	6 N·m	4.4 ft·lb	p. 149
Nut, water pump impeller	6 N·m	4.4 ft·lb	p. 149
Screw, alternator cover	10 N·m	7.4 ft·lb	p. 149
Screw, balancer shaft fastening	10 N·m	7.4 ft·lb	p. 149
Screw, clutch cover	10 N·m	7.4 ft·lb	p. 149
Screw, clutch slave cylinder	10 N·m	7.4 ft·lb	p. 149
Screw, engine case	10 N·m	7.4 ft·lb	p. 149
Screw, exhaust flange	10 N·m	7.4 ft·lb	p. 149
Screw, fuel vapor retention system	5 N·m	3.7 ft·lb	p. 150
Screw, shift drum locating unit	10 N·m	7.4 ft·lb	p. 150
Screw, shift lever	14 N·m	10.3 ft·lb	p. 150
Screw, starter motor	10 N·m	7.4 ft·lb	p. 150
Screw, tensioning rail	10 N·m	7.4 ft·lb	p. 150
Screw, timing chain clip	10 N·m	7.4 ft·lb	p. 150
Screw, timing chain tensioner	10 N·m	7.4 ft·lb	p. 150
Screw, governor	10 N·m	7.4 ft·lb	p. 150
Screw, valve cover	10 N·m	7.4 ft·lb	p. 150
Screw, water pump cover	10 N·m	7.4 ft·lb	p. 150
Plug, oil channel	9 N·m	6.6 ft·lb	p. 150
Screw, camshaft retaining bracket	15 N·m	11.1 ft·lb	p. 150
Screw, rocker arm bearing	15 N·m	11.1 ft·lb	p. 150
Crankshaft fixing screw plug	10 N·m	7.4 ft·lb	p. 150
Plug, timing chain tensioner	8 N·m	5.9 ft·lb	p. 150
Plug, oil channel	15 N·m	11.1 ft·lb	p. 150
Screw, cylinder head M10x1.25 1st stage	10 N·m	7.4 ft·lb	p. 150
Screw plug, oil pressure control	20 N·m	14.8 ft·lb	p. 150
Valve Screw plug, crankcase	15 N·m	11.1 ft·lb	p. 150
Nut, inner clutch hub	100 N·m	73.8 ft·lb	p. 150
Nut, primary gear wheel	120 N·m	88.5 ft·lb	p. 150
Screw plug, oil screen	15 N·m	11.1 ft·lb	p. 150
Screw plug, alternator cover	18 N·m	13.3 ft·lb	p. 151
Screw, combination switch	2 N·m	1.5 ft·lb	p. 154
Screw, emergency OFF switch	2 N·m	1.5 ft·lb	p. 154
Screw, fuel pump	2.5 N·m	1.84 ft·lb	p. 154
Screw, intake air temperature sensor	0.7 N·m	0.52 ft·lb	p. 154
Screw, pressure regulator	2.3 N·m	1.7 ft·lb	p. 154
Screw, radiator hoses clip	2.4 N·m	1.77 ft·lb	p. 154
Screw, seat fixing	2.5 N·m	1.84 ft·lb	p. 154
Screw, fixed grip	5 N·m	3.7 ft·lb	p. 154
Screw, hose clip, throttle valve	5 N·m	3.7 ft·lb	p. 154
Spoke nipple, front wheel	6 N·m	4.4 ft·lb	p. 154
Spoke nipple, rear wheel	6 N·m	4.4 ft·lb	p. 154
Screw, battery terminal	2.5 N·m	1.84 ft·lb	p. 154
Screw, intake air temperature sen	2.7 N·m	1.99 ft·lb	p. 154
Screw, light switch	1 N·m	0.7 ft·lb	p. 154
Screw, throttle valve body cover	2.6 N·m	1.92 ft·lb	p. 154
Screw, turn signal switch	1 N·m	0.7 ft·lb	p. 154
Nut, starter motor	4 N·m	3 ft·lb	p. 154
Nut, throttle cable on throttle valve	3 N·m	2.2 ft·lb	p. 154
Screw, ball joint of push rod	10 N·m	7.4 ft·lb	p. 154
Screw, battery holding bracket	6 N·m	4.4 ft·lb	p. 154
Screw, brake line guide on link	4.5 N·m	3.32 ft·lb	p. 154
Screw, chain sliding guard	6 N·m	4.4 ft·lb	p. 154
Screw, fender	12 N·m	8.9 ft·lb	p. 154
Screw, front brake disc	14 N·m	10.3 ft·lb	p. 155
Screw, fuel tank spoiler on radiator	6 N·m	4.4 ft·lb	p. 155
Screw, ground wire on frame	10 N·m	7.4 ft·lb	p. 155
Screw, hand lever	5 N·m	3.7 ft·lb	p. 155
Screw, rear brake disc	14 N·m	10.3 ft·lb	p. 155
Screw, seat fixing	8 N·m	5.9 ft·lb	p. 155
Nut, rear sprocket screw	35 N·m	25.8 ft·lb	p. 155
Nut, rim lock	12 N·m	8.9 ft·lb	p. 155
Rear brake lever stop nut	20 N·m	14.8 ft·lb	p. 155
Screw, bottom triple clamp	12 N·m	8.9 ft·lb	p. 155
Screw, bottom triple clamp	15 N·m	11.1 ft·lb	p. 155
Screw, chain sliding piece	15 N·m	11.1 ft·lb	p. 155
Screw, engine brace on engine	25 N·m	18.4 ft·lb	p. 155
Screw, engine brace on frame	25 N·m	18.4 ft·lb	p. 155
Screw, front brake caliper	25 N·m	18.4 ft·lb	p. 155
Screw, handlebar clamp	20 N·m	14.8 ft·lb	p. 155
Screw, manifold	15 N·m	11.1 ft·lb	p. 155
Screw, side stand attachment	33 N·m	24.3 ft·lb	p. 155
Screw, subframe bottom	30 N·m	22.1 ft·lb	p. 155
Screw, subframe top	35 N·m	25.8 ft·lb	p. 155

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
M10	—		p. 150

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