Kymco MAXXER Service 2005 Service manual

Kymco MAXXER Service · 2005 · service manual · 249 pages

Kymco MAXXER Service
2005
Service manual
249 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
5mm bolt and nut	4.9 N·m	5 N·m · 3.6 ft·lb	p. 16
4mm screw	2.9 N·m	3 N·m · 2.2 ft·lb	p. 16
6mm bolt and nut	9.8 N·m	10 N·m · 7.2 ft·lb	p. 16
5mm screw	3.9 N·m	4 N·m · 2.9 ft·lb	p. 16
8mm bolt and nut	21.6 N·m	22 N·m · 16 ft·lb	p. 16
6mm screw, SH bolt	8.8 N·m	9 N·m · 6.5 ft·lb	p. 16
10mm bolt and nut	34.3 N·m	35 N·m · 25 ft·lb	p. 16
6mm flange bolt and nut	11.8 N·m	12 N·m · 9 ft·lb	p. 16
12mm bolt and nut	53.9 N·m	55 N·m · 40 ft·lb	p. 16
8mm flange bolt and nut	26.5 N·m	27 N·m · 20 ft·lb	p. 16
14mm bolt and nut	68.6 N·m	70 N·m · 50 ft·lb	p. 16
10mm flange bolt and nut	39.2 N·m	40 N·m · 29 ft·lb	p. 16
Oil filter screen cap	14.7 N·m	15 N·m · 11 ft·lb	p. 16
Seat ball stopper bolt	47.1 N·m	48 N·m · 35 ft·lb	p. 16
Cam shaft holder nut	24.5 N·m	25 N·m · 18 ft·lb	p. 16
Tappet ADJ nut	8.8 N·m	9 N·m · 6.5 ft·lb	p. 16
Pivot tensioner bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 16
Lifter tensioner bolt	11.8 N·m	12 N·m · 8.6 ft·lb	p. 16
Lifter tensioner cap	3.9 N·m	4 N·m · 2.9 ft·lb	p. 16
Mission case bolt	26.5 N·m	27 N·m · 20 ft·lb	p. 16
Mission fill and drain bolt	19.6 N·m	20 N·m · 15 ft·lb	p. 16
Driver face nut	93.2 N·m	95 N·m · 68 ft·lb	p. 16
Clutch outer nut	53.9 N·m	55 N·m · 40 ft·lb	p. 16
Drive plate nut	53.9 N·m	55 N·m · 40 ft·lb	p. 16
ACG flywheel nut	58.8 N·m	60 N·m · 43 ft·lb	p. 16
Spark plug	93.2 N·m	95 N·m · 68 ft·lb	p. 16
Spark plug	17.7 N·m	18 N·m · 13 ft·lb	p. 16
Water pump impeller	11.8 N·m	12 N·m · 8.6 ft·lb	p. 16
Oil drain plug	24.5 N·m	25 N·m · 18 ft·lb	p. 16
Oil pump screw	2 N·m	2 N·m · 1.5 ft·lb	p. 16
Head CYL stud bolt	8.8 N·m	9 N·m · 6.5 ft·lb	p. 16
Steering stem nut	68.6 N·m	70 N·m · 50 ft·lb	p. 17
Front swing arm nut	44.1 N·m	45 N·m · 32 ft·lb	p. 17
Tie-rod end nut	29.4 N·m	30 N·m · 22 ft·lb	p. 17
Tie-rod ball joint nut	19.6 N·m	20 N·m · 15 ft·lb	p. 17
Front wheel nut	44.1 N·m	45 N·m · 32 ft·lb	p. 17
Rear wheel nut	44.1 N·m	45 N·m · 32 ft·lb	p. 17
Front wheel hub nut	68.6 N·m	70 N·m · 50 ft·lb	p. 17
Rear wheel hub nut	98.1 N·m	100 N·m · 72 ft·lb	p. 17
Front shock absorber upper mount bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Front shock absorber lower mount bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Rear shock absorber upper mount bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Rear shock absorber lower mount bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Axle hub holding bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Caliper holder bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 17
Rear wheel shaft nut	117.7 N·m	120 N·m · 86 ft·lb	p. 17
Rear swingarm pivot bolt	68.6 N·m	70 N·m · 50 ft·lb	p. 17
Rear engine upper mounting bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Rear engine lower mounting bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Front engine mounting bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 17
Exhaust muffler lock bolt	34.3 N·m	35 N·m · 25 ft·lb	p. 17
Exhaust muffler lock nut	34.3 N·m	35 N·m · 25 ft·lb	p. 17
Brake caliper mounting bolt	31.4 N·m	32 N·m · 24 ft·lb	p. 17
Brake hose oil bolt	34.3 N·m	35 N·m · 25 ft·lb	p. 17
Master cylinder holder bolt	11.8 N·m	12 N·m · 8.6 ft·lb	p. 17
Tie-rod End Nuts	29.4 N·m	30 N·m · 22 ft·lb	p. 44
Caliper holder bolt	39.2 N·m	40 N·m · 29 ft·lb	p. 48
Engine mounting nuts	40 N·m	4 kgf·m · 29 ft·lb	p. 87
Cylinder head cover bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 90
Cam shaft hold nut	24.5 N·m	25 N·m · 18 ft·lb	p. 90
Tappet adjusting nut	8.8 N·m	9 N·m · 6.5 ft·lb	p. 90
Dowel Pins	9.8 N·m	10 N·m · 7.2 ft·lb	p. 100
Drive face nut	93.2 N·m	95 N·m · 68 ft·lb	p. 112
Drive plat nut	53.9 N·m	55 N·m · 40 ft·lb	p. 112
Transmission case cover bolt	26.5 N·m	27 N·m · 20 ft·lb	p. 126
Crankcase bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 139
Cam chain tensioner slipper bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 139
Cam chain cover bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 139
Water pump cover bolt	9.8 N·m	10 N·m · 7.2 ft·lb	p. 145
Bleed valve nut	5.9 N·m	6 N·m · 4.3 ft·lb	p. 161
Caliper mounting bolts	17.7 N·m	18 N·m · 13 ft·lb	p. 167
Brake pads	34.3 N·m	35 N·m · 25 ft·lb	p. 167
O-ring	22.6 N·m	23 N·m · 16.5 ft·lb	p. 175
Mounting bolts	31.4 N·m	32 N·m · 25 ft·lb	p. 175
Tube bolts	34.3 N·m	35 N·m · 25 ft·lb	p. 175
Knuckle ball joint nut	29.4 N·m	30 N·m · 22 ft·lb	p. 178
Reinstalling a wheel	44.1 N·m	45 N·m · 32 ft·lb	p. 179
Arms securing nuts	44.1 N·m	45 N·m · 32 ft·lb	p. 186
Mount and lower mount bolts	39.2 N·m	40 N·m · 29 ft·lb	p. 188
Lock nut	29.4 N·m	30 N·m · 22 ft·lb	p. 190
Seals, and bearing	68.6 N·m	70 N·m · 50 ft·lb	p. 195
Rear hub nut	39.2 N·m	40 N·m · 29 ft·lb	p. 198
Caliper holder bolt	10 N·m		p. 198
Shaft (rear fork) securing nut	68.6 N·m	70 N·m · 52 ft·lb	p. 210
Pivot shaft	68.6 N·m	70 N·m · 52 ft·lb	p. 213
Mounting bolts	9.8 N·m	10 N·m · 7.2 ft·lb	p. 237

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Coolant	1.4 L		p. 51

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
LA50	—	p. 6
DPR7EA	—	p. 6
LA60	—	p. 7
ON1	—	p. 229

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