Polaris Outlaw Service 2006 Service manual
Polaris Outlaw Service · 2006 · service manual · 202 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Hose clamp | 4.1 N·m | 4 N·m | p. 33 |
| Pivot mounting bolts | 40.7 N·m | 41 N·m | p. 36 |
| Chain adjusting bolt | 27.1 N·m | 27 N·m | p. 36 |
| Rear two bolts | 14.9 N·m | 15 N·m | p. 40 |
| Brake Testing Front Spindle Nut | 54.2 N·m | 55 N·m | p. 45 |
| Rear Hub Retaining Nut | 122 N·m | 108 N·m | p. 45 |
| Rear Engine Lower Mount | 122 N·m | 90 ft·lb | p. 56 |
| Front Engine Lower Mount | 36.6 N·m | 27 ft·lb | p. 56 |
| Top Engine Mount | 29.8 N·m | 30 N·m | p. 56 |
| COMPONENT VALUE Rear Pivot Housing | 40.7 N·m | 30 ft·lb | p. 112 |
| Rear Sprocket Bolts | 35.3 N·m | 26 ft·lb | p. 112 |
| Stud Nut | 54 N·m | p. 112 | |
| Rear Pivot Housing | 23 N·m | 17 ft·lb | p. 112 |
| Front Spindle Nut | 23 N·m | p. 112 | |
| Front Spindle Nut | 44.7 N·m | 33 ft·lb | p. 112 |
| Tie Rod End Jam Nut Foot Peg | 45 N·m | p. 112 | |
| Tie Rod End Attaching Nut | 45 N·m | p. 112 | |
| Shock Bolts | 44.7 N·m | 33 ft·lb | p. 112 |
| Master Cylinder Mount Bolts | 12.2 N·m | 9 ft·lb | p. 112 |
| Steering Post Retainer Nuts | 23 N·m | p. 112 | |
| Steering Post Retainer Nuts | 44.7 N·m | 33 ft·lb | p. 112 |
| Centerlink - Steering Post Arm | 45 N·m | p. 112 | |
| Centerlink - Idler Arm | 45 N·m | p. 112 | |
| Rear Hub Nut | 40.7 N·m | 30 ft·lb | p. 112 |
| Rear Hub Carrier Bolts | 41 N·m | p. 112 | |
| Rear Hub Carrier Bolts | 44.7 N·m | 33 ft·lb | p. 112 |
| Plate Bolts | 12 N·m | p. 112 | |
| Block Clamps | 12 N·m | p. 116 | |
| Steering Idler Asm | 44.7 N·m | 33 ft·lb | p. 116 |
| I. Steering Knuckle | 45 N·m | p. 123 | |
| Brackets | 23 N·m | 23 N·m | p. 133 |
| Housing | 44.7 N·m | 45 N·m | p. 136 |
| Securing corner housing | 122 N·m | 122 N·m | p. 136 |
| Tall both lower control arm bolts | 122 N·m | 122 N·m | p. 136 |
| Center hub nut | 122 N·m | 122 N·m | p. 139 |
| Caliper Mount Bolt C | 20.3 N·m | 15 ft·lb | p. 153 |
| Reservoir Cover | 1.2 N·m | 1.2 N·m | p. 158 |
| Bleeder screw | 5.3 N·m | 5.3 N·m | p. 158 |
| Bleeder screw | 3.1 N·m | 3.1 N·m | p. 159 |
| Master Cylinder bolts | 9.6 N·m | 9.6 N·m | p. 160 |
| Front Brake Line | 9.6 N·m | 85 in·lb | p. 160 |
| Banjo Bolt | 9.6 N·m | p. 160 | |
| Retainer Banjo Bolt | 20 N·m | p. 160 | |
| Master Cylinder Assembly brake switch bolt | 20.3 N·m | 20 N·m | p. 160 |
| Brake Line | 20 N·m | p. 160 | |
| Sealing Washers | 20.3 N·m | 15 ft·lb | p. 160 |
| Cover Screws | 1.2 N·m | 1.24 N·m | p. 160 |
| Clamp Bolts | 9.6 N·m | 9.6 N·m | p. 160 |
| Brake Disc Thickness | 24.4 N·m | 18 ft·lb | p. 166 |
| Front Brake Disc Mounting Bolt | 24.4 N·m | 24 N·m | p. 166 |
| Caliper slide bolts | 44.7 N·m | 45 N·m | p. 169 |
| Brake Caliper Mounting Bolt | 24.4 N·m | 24 N·m | p. 170 |
| Mounting bolt | 40.7 N·m | 40.6 N·m | p. 172 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| ES50PL | — | p. 198 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 19 | |
| Brake inspection | 2 years | p. 23 |
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