Polaris Ranger 204X4 2009 Service manual
Polaris Ranger 204X4 · 2009 · service manual · 284 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Radiator hose clamp | 4.1 N·m | 4 N·m | p. 34 |
| Steel Wheels | 81.3 N·m | 81 N·m | p. 37 |
| Flange Nut (Black / Camo) | 47.5 N·m | 47 N·m | p. 37 |
| Front Hub Nut | 81.3 N·m | 81 N·m | p. 37 |
| Retaining Nut | 149.1 N·m | 150 N·m | p. 37 |
| Camshaft Chain Pattern | 9 N·m | p. 49 | |
| Sealing washer | 21.7 N·m | 22 N·m | p. 85 |
| Cylinder mounting bolts | 8 N·m | p. 87 | |
| Retaining screws | 2 N·m | 2 N·m | p. 112 |
| Retighten TPS mounting screws | 2 N·m | 17.7 in·lb | p. 115 |
| Front Upper A-Arm Bolts | 40.7 N·m | 41 N·m | p. 122 |
| Front Lower A-Arm Bolts | 40.7 N·m | 41 N·m | p. 122 |
| Rear Upper Control Arm Bolts | 40.7 N·m | 41 N·m | p. 122 |
| Rear Lower Control Arm Bolts | 40.7 N·m | 41 N·m | p. 122 |
| Lower Rear Bearing Carrier | 40.7 N·m | 41 N·m | p. 122 |
| Upper Rear Bearing Carrier | 40.7 N·m | 41 N·m | p. 122 |
| Front Ball Joint Pinch Bolts | 23 N·m | 23 N·m | p. 122 |
| Front Wheel Hub Castle Nut | 108.5 N·m | 108 N·m | p. 122 |
| Rear Wheel Hub Castle Nut | 149.1 N·m | 150 N·m | p. 122 |
| Wheel Nuts | 122 N·m | 122 N·m | p. 122 |
| Wheel Nuts | 47.5 N·m | 47 N·m | p. 122 |
| 86 m Steering Box | 23 N·m | 23 N·m | p. 122 |
| Steering Shaft | 31.2 N·m | 23 ft·lb | p. 136 |
| Bushing | 54.2 N·m | 40 ft·lb | p. 136 |
| Shock Asm | 54.2 N·m | 40 ft·lb | p. 136 |
| RH Boot | 54 N·m | p. 136 | |
| Boot | 23 N·m | 17 ft·lb | p. 136 |
| Carrier and bolt | 23 N·m | 23 N·m | p. 137 |
| Shock bolt | 40.7 N·m | 41 N·m | p. 137 |
| Shock fastener | 40.7 N·m | 41 N·m | p. 141 |
| Shaft Bearing | 40.7 N·m | 30 ft·lb | p. 141 |
| Snap Ring | 41 N·m | p. 141 | |
| Bushing | 23 N·m | 17 ft·lb | p. 142 |
| Drive Clutch Retaining Bolt | 63.7 N·m | 64 N·m | p. 146 |
| Driven Clutch Retaining Bolt | 23 N·m | 23 N·m | p. 146 |
| PVT Inner Cover Bolts | 16.3 N·m | 16 N·m | p. 146 |
| Drive Clutch Spider | 271.2 N·m | 271 N·m | p. 146 |
| Drive Clutch Cover Plate | 10.2 N·m | 10 N·m | p. 146 |
| Lug Nut (Cast) | 122 N·m | 122 N·m | p. 170 |
| Aluminum Wheel Steel Wheel | 122 N·m | 122 N·m | p. 170 |
| Aluminum Wheel Steel Wheel | 47.5 N·m | 47 N·m | p. 170 |
| Bearing | 23 N·m | 23 N·m | p. 172 |
| Rear Drive Axle | 40.7 N·m | 30 ft·lb | p. 190 |
| Mount bolts | 24.4 N·m | 24 N·m | p. 220 |
| Bleeder screw | 5.3 N·m | 5.3 N·m | p. 230 |
| Caliper | 24.4 N·m | 18 ft·lb | p. 231 |
| Pin Screw Nut | 24 N·m | p. 231 | |
| PN 2203147 - Brake Pad Kit | 24.4 N·m | 18 ft·lb | p. 235 |
| Propshaft / disc assembly | 33.9 N·m | 34 N·m | p. 235 |
| Caliper Exploded View | 5.3 N·m | 47 in·lb | p. 238 |
| Disc | 108.5 N·m | 80 ft·lb | p. 242 |
| C. Caliper Assy | 5.3 N·m | p. 245 | |
| Disc | 149.1 N·m | 110 ft·lb | p. 248 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| R12 | — | p. 5 | |
| EH50PLE | — | p. 49 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 18 | |
| Air filter service | 1 years | p. 22 |
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