Polaris RZR 2008 Service
Polaris RZR · 2008 · service manual · 320 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Radiator hose clamp | 4.1 N·m | 4 N·m | p. 35 |
| Steel Wheels Flange Nut | 36.6 N·m | 37 N·m | p. 36 |
| Recovery Fan Motor Asm | 36.6 N·m | 37 N·m | p. 36 |
| Worn or damaged steering parts | 24.4 N·m | 24 N·m | p. 40 |
| Bleed screw | 7.9 ± 1.13 N·m | 8 N·m | p. 57 |
| Bearing | 29.8 ± 2.71 N·m | 30 N·m | p. 87 |
| Balance shaft | 3 N·m | p. 91 | |
| Counterbalance Gear and Camshaft | 29.8 ± 2.71 N·m | 30 N·m | p. 95 |
| Bolts contain patch-lock | 10.8 ± 0.34 N·m | 96 in·lb | p. 99 |
| Cylinder Head Reassembly | 10.8 ± 0.34 N·m | 10.85 N·m | p. 99 |
| Breather bolts | 23 ± 2.71 N·m | 17 ft·lb | p. 101 |
| Support Bracket | 38 N·m | 28 ft·lb | p. 102 |
| Primer Plug | 24.4 ± 2.71 N·m | 24.4 N·m | p. 102 |
| Engine / Transmission Mounting Fasteners | 54.2 N·m | 54 N·m | p. 103 |
| Engine / Transmission Mounting Fasteners | 38 N·m | 38 N·m | p. 103 |
| ECU Retaining Screws | 1.1 N·m | 1.1 N·m | p. 118 |
| Control Arm Bolt | 50.2 N·m | 50 N·m | p. 146 |
| Control Arm Bolts | 50.2 N·m | 50 N·m | p. 146 |
| Rear Bearing Carrier | 50.2 N·m | 50 N·m | p. 146 |
| Rear Bearing Carrier | 57.6 N·m | 58 N·m | p. 146 |
| Front Ball Joint Pinch Bolts | 23 N·m | 23 N·m | p. 146 |
| Front Wheel Hub Castle Nut | 108.5 N·m | 108 N·m | p. 146 |
| Rear Wheel Hub Castle Nut | 108.5 N·m | 108 N·m | p. 146 |
| Wheel Nuts | 122 N·m | 122 N·m | p. 146 |
| Wheel Nuts | 36.6 N·m | 37 N·m | p. 146 |
| Steering Box | 23 N·m | 23 N·m | p. 146 |
| Seat Seat Belt | 47.5 N·m | 35 ft·lb | p. 151 |
| Steering Shaft Steering Shaft | 31.2 N·m | 23 ft·lb | p. 158 |
| Bushing | 57.6 N·m | 42.5 ft·lb | p. 158 |
| Bushing | 9.5 N·m | 7 ft·lb | p. 158 |
| Bushing | 10 N·m | p. 158 | |
| Shock Asm | 57.6 N·m | 42.5 ft·lb | p. 158 |
| RH Boot | 58 N·m | p. 158 | |
| Boot | 23 N·m | 17 ft·lb | p. 158 |
| Castle Nut Retaining | 108.5 N·m | 80 ft·lb | p. 159 |
| Flanged Nuts | 36.6 N·m | 27 ft·lb | p. 159 |
| Castle Nut Bearing Carrier | 108.5 N·m | 80 ft·lb | p. 159 |
| Carrier and bolt | 23 N·m | 23 N·m | p. 160 |
| Carrier Tube Screws | 50.2 N·m | 50 N·m | p. 166 |
| Stabilizer bolts | 24.4 N·m | 24 N·m | p. 167 |
| Bracket | 23 N·m | 17 ft·lb | p. 167 |
| Bushing | 23 N·m | p. 167 | |
| Drive Clutch Retaining Bolt | 54.2 N·m | 54 N·m | p. 170 |
| Driven Clutch Retaining Bolt | 23 N·m | 23 N·m | p. 170 |
| PVT Inner Cover Bolts | 16.3 N·m | 16 N·m | p. 170 |
| Drive Clutch Spider | 271.2 N·m | 271 N·m | p. 170 |
| Drive Clutch Operation (Plastic) | 20.3 N·m | 20.3 N·m | p. 170 |
| Drive Clutch Cover Plate | 10.2 N·m | 10 N·m | p. 170 |
| Lug Nut (Cast) | 122 N·m | 122 N·m | p. 198 |
| Flange Nut (Black / Camo) | 36.6 N·m | 37 N·m | p. 198 |
| Front Hub wheel hub assembly | 108.5 N·m | 108 N·m | p. 198 |
| Aluminum Wheel Steel Wheel Cotter Pin | 122 N·m | 122 N·m | p. 198 |
| Aluminum Wheel Steel Wheel Cotter Pin | 36.6 N·m | 37 N·m | p. 198 |
| Otherwise bearing damage may occur | 23 N·m | 17 ft·lb | p. 200 |
| Hub | 40.7 N·m | 30 ft·lb | p. 200 |
| Caliper mounting bolts | 40.7 N·m | 30 ft·lb | p. 200 |
| Bearing carrier | 40 N·m | p. 200 | |
| Cotter Pin | 57.6 N·m | 58 N·m | p. 201 |
| Brake caliper mounting bolts | 50.2 N·m | 37 ft·lb | p. 219 |
| Cotter pin holes | 50.2 N·m | 50 N·m | p. 226 |
| Hub | 24.4 N·m | 18 ft·lb | p. 226 |
| Master Cylinder Side View | 20.3 N·m | 20 N·m | p. 257 |
| Master Cylinder Side View | 5.3 N·m | 5.3 N·m | p. 257 |
| Bleeder screw | 5.3 N·m | 5.3 N·m | p. 259 |
| Caliper Exploded View | 5.3 N·m | 47 in·lb | p. 262 |
| Wheel hub | 38 N·m | 38 N·m | p. 266 |
| Brake Disc Thickness | 38 N·m | p. 266 | |
| Rear Brake Pad Thickness | 24.4 N·m | 24 N·m | p. 268 |
| Dust seal boots | 20.3 N·m | 15 ft·lb | p. 271 |
| Dust seal boots | 21 N·m | p. 271 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| R12 | — | p. 8 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 22 | |
| Brake inspection | 2 years | p. 22 |
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