Polaris Sportsman 2007 Service
Polaris Sportsman · 2007 · service manual · 406 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Drain Plug | 14.9 N·m | 15 N·m | p. 32 |
| Cover caps | 9 N·m | 9 N·m | p. 34 |
| Battery condition and charge accordingly | 19 N·m | 19 N·m | p. 38 |
| Radiator hose clamp | 4.1 N·m | 4 N·m | p. 39 |
| Steel - Front Wheel Nuts | 36.6 N·m | 37 N·m | p. 52 |
| Steel - Rear Wheel Nuts | 36.6 N·m | 37 N·m | p. 52 |
| Aluminum Steel Wheel Aluminium Wheel | 122 N·m | 122 N·m | p. 52 |
| Front Hub Retaining Nut | 94.9 N·m | 90 N·m | p. 52 |
| Rear Hub Retaining Nut | 108.5 N·m | 108 N·m | p. 52 |
| Drive Clutch Bolt 7/16 | 55 N·m | p. 61 | |
| Water Pump Mechanical Seal | 19 N·m | 19 N·m | p. 99 |
| Sealing washer | 21.7 N·m | 22 N·m | p. 100 |
| Ring Profile | 8.1 N·m | 8 N·m | p. 101 |
| Vehicle Frame Bolt | 40.7 N·m | 41 N·m | p. 178 |
| A-Arm Tube | 10.8 N·m | 11 N·m | p. 178 |
| Bushing Ball Joint Stud | 40.7 N·m | 41 N·m | p. 178 |
| A-arm Shaft | 33.9 N·m | 35 N·m | p. 178 |
| Strut Assembly | 21 N·m | p. 181 | |
| Lower Pivot Ball Washer | 24.4 N·m | 25 N·m | p. 181 |
| Spring Retainer | 20.3 N·m | 21 N·m | p. 181 |
| Sportsman Rear Suspension Assembly | 23 N·m | 24 N·m | p. 182 |
| Lower Control Arm | 40.7 N·m | 30 ft·lb | p. 182 |
| Roller/Bushing Retaining Ring | 271.2 N·m | 200 ft·lb | p. 195 |
| Input Cover Bolt | 19 N·m | 19 N·m | p. 245 |
| Output Cover Bolt | 19 N·m | 19 N·m | p. 246 |
| REAR DRIVE (CV) SHAFT | 67.8 N·m | 68 N·m | p. 263 |
| Boot Capacity | 47.5 N·m | 48 N·m | p. 266 |
| Lower carrier bolts | 67.8 N·m | 71 N·m | p. 273 |
| Forward engine mounting nuts | 50 N·m | p. 273 | |
| Support bracket bolts | 23 N·m | 24 N·m | p. 273 |
| Transmission mounting bolts | 54.2 N·m | 57 N·m | p. 274 |
| Handlebar Master Cylinder Clamp Bolts | 2.8 N·m | 25 in·lb | p. 290 |
| Hand Master Cylinder Reservoir Cover Screws | 0.8 N·m | 7 in·lb | p. 290 |
| Rear Brake Pad Thickness | 24.4 N·m | 24 N·m | p. 306 |
| Prevent brake system contamination | 10.8 N·m | 11 N·m | p. 315 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug | 0.4–1.2 mm | p. 349 |
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