Polaris Sportsman 2009 Service

Polaris Sportsman · 2009 · service manual · 386 pages

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Drain Plug14.9 N·m15 N·mp. 28
Battery condition and charge accordingly19 N·m19 N·mp. 34
Engine Sump19 N·m19 N·mp. 40
Steel - Front Wheel Nuts36.6 N·m37 N·mp. 48
Steel - Rear Wheel Nuts36.6 N·m37 N·mp. 48
Front Wheel Nuts122 N·m122 N·mp. 48
Front Hub Retaining Nut81.3 N·m81 N·mp. 48
Rear Hub Retaining Nut108.5 N·m109 N·mp. 48
Drive Clutch Bolt 7/1655 N·mp. 61
Retaining screw3.3 N·m3.3 N·mp. 127
Vehicle Frame Bolt40.7 N·m41 N·mp. 158
A-Arm Tube10.8 N·m11 N·mp. 158
Bushing Ball Joint Stud40.7 N·m41 N·mp. 158
Bearing failure20.3 N·m21 N·mp. 160
Lower Pivot Ball Washer23 N·m23 N·mp. 161
Spring Retainer23 N·m23 N·mp. 161
Sportsman Rear Suspension Assembly23 N·m24 N·mp. 162
Rear Shock50.2 N·m37 ft·lbp. 162
Lower Control Arm50.2 N·m50 N·mp. 162
Roller/Bushing Retaining Ring271.2 N·m200 ft·lbp. 177
Input Cover Bolt19 N·m19 N·mp. 231
Cover caps9 N·m9 N·mp. 237
REAR DRIVE (CV) SHAFT SERVICE50.2 N·m50 N·mp. 249
Lower carrier bolts67.8 N·m71 N·mp. 257
Forward engine mounting nuts50 N·mp. 257
Support bracket bolts23 N·m24 N·mp. 257
Transmission mounting bolts54.2 N·m57 N·mp. 258
Handlebar Master Cylinder Clamp Bolts2.8 N·m25 in·lbp. 282
Hand Master Cylinder Reservoir Cover Screws0.8 N·m7 in·lbp. 282
Prevent brake system contamination10.8 N·m11 N·mp. 307

Spark plugs

Values extracted from the document text. Check against the original before service work.

ItemValueAlsoPDF page
Spark plug0.4–1.2 mmp. 333

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