Polaris Sportsman 2012 Service
Polaris Sportsman · 2012 · service manual · 432 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Radiator hose clamp | 4.1 N·m | 4 N·m | p. 35 |
| Oil Filter | 19 N·m | 19 N·m | p. 41 |
| Engine Sump | 33.9 N·m | 34 N·m | p. 41 |
| Steel - Front Wheel Nuts | 36.6 N·m | 37 N·m | p. 49 |
| Steel - Rear Wheel Nuts | 36.6 N·m | 37 N·m | p. 49 |
| Front Wheel Nuts | 41 N·m | p. 49 | |
| Align clamp | 40.7 N·m | 30 ft·lb | p. 49 |
| Knurl Front Hub Retaining Nut | 81.3 N·m | 81 N·m | p. 49 |
| Rear Hub Retaining Nut | 108.5 N·m | 109 N·m | p. 49 |
| Engine Fastener Patterns | 35 ± 3 N·m | p. 58 | |
| Camshaft Chain Cylinder Base | 9 N·m | p. 58 | |
| Drive Clutch Bolt 7/16 | 55 N·m | p. 58 | |
| Carburetor Mounting | 94.9 N·m | 95 N·m | p. 131 |
| A-Arm Replacement | 50.2 N·m | 50 N·m | p. 206 |
| Bolt threads | 10.8 N·m | 11 N·m | p. 206 |
| Bushing Ball Joint Stud | 50.2 N·m | 50 N·m | p. 206 |
| Directions around nut | 40.7 N·m | 41 N·m | p. 206 |
| Strut Assembly | 20.3 N·m | 15 ft·lb | p. 209 |
| Strut Assembly | 21 N·m | p. 209 | |
| Upper Control Arm | 50.2 N·m | 37 ft·lb | p. 210 |
| Boot Shield | 67.8 N·m | 50 ft·lb | p. 210 |
| Wheel Bearing Carrier | 50.2 N·m | 37 ft·lb | p. 210 |
| Stabilizer Bushing | 23 N·m | 17 ft·lb | p. 211 |
| Drive Clutch Retaining Bolt | 63.7 N·m | 64 N·m | p. 214 |
| Driven Clutch Retaining Bolt | 23 N·m | 23 N·m | p. 214 |
| PVT Inner Cover Bolts | 16.3 N·m | 16 N·m | p. 214 |
| Drive Clutch Spider | 271.2 N·m | 271 N·m | p. 214 |
| Drive Clutch Cover Plate | 10.2 N·m | 10 N·m | p. 214 |
| Spacer washers | 10.2 N·m | 10.4 N·m | p. 232 |
| Washer | 54.2 N·m | 40 ft·lb | p. 233 |
| Washer Weight | 11.3 N·m | 100 in·lb | p. 233 |
| Washer Bolt Cover | 11.25 N·m | p. 233 | |
| Bushing Service | 2.8 N·m | 2.75 N·m | p. 239 |
| Pump Reservoir Add As Required | 36.6 N·m | 37 N·m | p. 260 |
| Wheel Nuts Middle Gearcase | 40.7 N·m | 30 ft·lb | p. 260 |
| Steel Wheels | 36.6 N·m | 37 N·m | p. 295 |
| From transmission | 50.2 N·m | 50 N·m | p. 296 |
| Handlebar Master Cylinder Clamp Bolts | 2.8 N·m | 25 in·lb | p. 332 |
| Hand Master Cylinder Reservoir Cover Screws | 0.8 N·m | 7 in·lb | p. 332 |
| Inside reservoir | 0.8 N·m | 0.79 N·m | p. 336 |
| Rear Brake Pad Thickness | 24.4 N·m | 24 N·m | p. 351 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug | 0.4–1.2 mm | p. 164 | |
| YB30L-B | — | p. 388 |
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