Polaris Sportsman 20xp 2009 Service manual
Polaris Sportsman 20xp · 2009 · service manual · 381 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine Breather Hose | 16.3 N·m | 16 N·m | p. 23 |
| Radiator hose clamp | 4.1 N·m | 4 N·m | p. 32 |
| Aluminum Wheels (Long) | 101.7 N·m | 102 N·m | p. 34 |
| Steel Wheels (Short) | 61 N·m | 61 N·m | p. 34 |
| ECU Retaining Screws | 1.1 N·m | 1.1 N·m | p. 55 |
| Engine Temperature | 23 N·m | 23 N·m | p. 82 |
| Engine Temperature | 10.1 N·m | 10 N·m | p. 82 |
| Water Pump Assembly / | 10.1 N·m | 10 N·m | p. 90 |
| Valve Cover / Breather Valve | 10 N·m | p. 100 | |
| Cylinder Head / Valve / IAFM | 10 N·m | p. 102 | |
| Outer screws | 28.5 N·m | 21 ft·lb | p. 109 |
| M3 end cap screws | 89 N·m | p. 134 | |
| Bolts snug | 32.5 N·m | 33 N·m | p. 139 |
| Connecting Rod Bolt | 32.5 N·m | 33 N·m | p. 145 |
| Bolt threads | 20.3 N·m | 15 ft·lb | p. 170 |
| Bolt threads | 19 N·m | p. 170 | |
| Drive Clutch Spider | 271.2 N·m | 271 N·m | p. 174 |
| Driven Clutch Retaining Bolt | 17.6 N·m | 18 N·m | p. 174 |
| Drive Clutch Cover Bolts | 11.3 N·m | 11 N·m | p. 174 |
| Brake Caliper Mount Bolts | 50.2 N·m | 50 N·m | p. 204 |
| Shock Mounting Bolts | 50.2 N·m | 50 N·m | p. 204 |
| Front Gearcase Mount Bolts | 48.8 N·m | 49 N·m | p. 204 |
| Rear Upper A-Arm | 54.2 N·m | 54 N·m | p. 204 |
| Bearing Carrier Bolts | 61 N·m | 61 N·m | p. 204 |
| Rear Propshaft Bolts | 24.4 N·m | 24 N·m | p. 204 |
| Rear Gearcase Mount Bolts | 54.2 N·m | 54 N·m | p. 204 |
| Aluminum Rim Valve | 108 N·m | p. 205 | |
| Hub Cover Castle Nut | 108.5 N·m | 80 ft·lb | p. 205 |
| Bearing carrier | 50.2 N·m | 50 N·m | p. 208 |
| Cone Washers | 59.7 N·m | 60 N·m | p. 208 |
| Fill plug hole | 29.8 N·m | 30 N·m | p. 226 |
| Cotter Pin | 59.7 N·m | 44 ft·lb | p. 226 |
| Short Bolt | 54.2 N·m | 40 ft·lb | p. 230 |
| Tie Rod Jam Nuts | 16.3 N·m | 16 N·m | p. 258 |
| Handlebar Block Bolts | 19 N·m | 19 N·m | p. 258 |
| Steering Exploded View | 27.1 N·m | 20 ft·lb | p. 261 |
| Steering Exploded View | 20.3 N·m | 15 ft·lb | p. 266 |
| Shock bolt | 50.2 N·m | 50 N·m | p. 269 |
| Shock / Spring Replacement | 50.2 N·m | 50 N·m | p. 276 |
| Handlebar Master Cylinder Clamp Bolts | 7.9 N·m | 70 in·lb | p. 278 |
| Hand Master Cylinder Reservoir Cover | 0.8 N·m | 7 in·lb | p. 278 |
| Aster Cylinder Clamp Bolts | 7.9 N·m | 70 in·lb | p. 278 |
| Bleeder Screw | 5.3 N·m | 47 in·lb | p. 278 |
| Hand Master Cylinder | 20.3 N·m | 20 N·m | p. 280 |
| Brake Caliper Exploded View | 5.3 N·m | 47 in·lb | p. 281 |
| Hand Master Cylinder Exploded View | 7.9 N·m | 70 in·lb | p. 281 |
| Caliper Disassembly | 61 N·m | 61 N·m | p. 287 |
| Caliper Disassembly | 101.7 N·m | 102 N·m | p. 287 |
| Brake Squeal | 108.5 N·m | 80 ft·lb | p. 292 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| T20 | — | p. 68 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Coolant change | 2 years | p. 16 | |
| Air filter service | 1 years | p. 21 |
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