Polaris Cdmaster 2003 Manual
Polaris Cdmaster · 2003 · manual · 294 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Gear clamp | 2.5 N·m | 22 in·lb | p. 42 |
| Fit BLUE hose Index white line | 3.4 N·m | 30 in·lb | p. 42 |
| Mounting bolts | 1.1 N·m | 10 in·lb | p. 56 |
| Steering Arm Bolt | 19 N·m | 19.3 N·m | p. 59 |
| Small Gear Clamps | 1.4 N·m | 12 in·lb | p. 69 |
| Large Gear Clamps | 2.8 N·m | 25 in·lb | p. 69 |
| Engine Mount | 67.8 N·m | 68 N·m | p. 84 |
| Engine Mount | 19 N·m | 19 N·m | p. 84 |
| Engine Mount | 61 N·m | 61 N·m | p. 84 |
| Crankcase Bolt | 29.8 N·m | 30 N·m | p. 100 |
| Crankcase Bolt | 38 N·m | 38 N·m | p. 100 |
| Cylinder Base Nut | 43.4 N·m | 43 N·m | p. 103 |
| Carbureted Cylinder Head Bolt | 27.1 N·m | 27 N·m | p. 103 |
| DIt Cylinder Head Bolt | 27.1 N·m | 27 N·m | p. 103 |
| Cylinder Cover Bolt | 29.8 N·m | 30 N·m | p. 104 |
| Water Outlet Manifold Bolt | 12.2 N·m | 12 N·m | p. 104 |
| Stator Housing Bolt | 29.8 N·m | 30 N·m | p. 105 |
| Flywheel Nut | 136 N·m | p. 106 | |
| Flywheel Cover Bolt | 12.2 N·m | 12 N·m | p. 106 |
| Oil Pump Bolt | 6.8 N·m | 7 N·m | p. 107 |
| Starter Bolt | 12.2 N·m | 12 N·m | p. 107 |
| Intake Manifold Bolt | 12.2 N·m | 12 N·m | p. 107 |
| Micro Hose Clamps | 2.5 N·m | 2.5 N·m | p. 133 |
| Large Hose Clamps | 4 N·m | 4 N·m | p. 135 |
| Large Worm Gear Clamps | 4 N·m | 4 N·m | p. 136 |
| Small Worm Gear Clamps | 2.5 N·m | 2.5 N·m | p. 136 |
| Bearing Carrier Worm Gear Clamp | 4 N·m | 4 N·m | p. 177 |
| Pump Mounting Bolts | 24.4 N·m | 25 N·m | p. 177 |
| Steering Nozzle Bolt | 10.8 N·m | 11 N·m | p. 178 |
| Reverse Nozzle Bolt | 19 N·m | 19 N·m | p. 178 |
| Sacrificial Anode Bolt | 2.8 N·m | 2.9 N·m | p. 188 |
| Pump Assembly Mounting Nuts | 38 N·m | 39 N·m | p. 190 |
| Handlebar Clamp | 20.3 N·m | 21 N·m | p. 205 |
| Start / Stop Switch | 2.3 N·m | 2.3 N·m | p. 205 |
| Compartment Door Latch Plate | 4.5 N·m | 5 N·m | p. 205 |
| Thru--hull fitting nut | 5.9 N·m | 6 N·m | p. 207 |
| Bracket | 20.3 N·m | 21 N·m | p. 207 |
| Nuts for major ad | 29.8 N·m | 22 ft·lb | p. 210 |
| Rubber Washer | 15 N·m | p. 213 | |
| Reverse Motor Notes | 6.8 N·m | 7 N·m | p. 246 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| W70 | — | p. 12 | |
| W77 | — | p. 16 | |
| YB16CL | — | p. 216 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Oil filter service | 1 years | p. 45 |
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