Yamaha Raptor 2008 Manual

Yamaha Raptor · 2008 · manual · 311 pages

Yamaha Raptor
2008
Manual
311 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Cylinder head (upper) Bolt	24 N·m	2.4 kgf·m · 18 ft·lb	p. 38
Cylinder head Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 38
Camshaft lock plate Bolt	8 N·m	0.8 kgf·m · 5.9 ft·lb	p. 38
Cylinder head side cover 3 Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Cylinder head breather plate Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Spark plug	18 N·m	1.8 kgf·m · 13 ft·lb	p. 38
Cylinder head stud bolt Stud bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 38
Oil gallery bolt Bolt	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 38
Carburetor joint Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Left crankcase cover Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Pickup coil rotor Bolt	60 N·m	6 kgf·m · 44 ft·lb	p. 38
Balancer weight gear Nut	55 N·m	5.5 kgf·m · 41 ft·lb	p. 38
Valve clearance adjusting locknut Nut	14 N·m	1.4 kgf·m · 10 ft·lb	p. 38
Camshaft sprocket Bolt	60 N·m	6 kgf·m · 44 ft·lb	p. 38
Timing chain tensioner Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Timing chain tensioner cap bolt Bolt	8 N·m	0.8 kgf·m · 5.9 ft·lb	p. 38
Timing chain guide (intake side) Bolt	8 N·m	0.8 kgf·m · 5.9 ft·lb	p. 38
Oil filter element cover Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Oil delivery pipe Union	20 N·m	2 kgf·m · 15 ft·lb	p. 38
Oil delivery pipe and cylinder Union	17 N·m	1.7 kgf·m · 13 ft·lb	p. 38
Oil pump assembly Screw	6 N·m	0.6 kgf·m · 4.4 ft·lb	p. 38
Carburetor joint clamp screw (front) Screw	4 N·m	0.4 kgf·m · 3 ft·lb	p. 38
Carburetor joint clamp screw (rear) Screw	4 N·m	0.4 kgf·m · 3 ft·lb	p. 38
Exhaust pipe nut Nut	18 N·m	1.8 kgf·m · 13 ft·lb	p. 38
Muffler joint Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 38
Muffler Bolt	34 N·m	3.4 kgf·m · 25 ft·lb	p. 38
Left crankcase cover Bolt	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 38
Right crankcase cover Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Oil drain bolt Bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 38
Ground lead, clutch cable holder Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Neutral switch lead clamp Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Starter idle gear cover Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 38
Starter clutch Bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 38
Primary drive gear nut Nut	80 N·m	8 kgf·m · 59 ft·lb	p. 38
Clutch boss nut Nut	75 N·m	7.5 kgf·m · 55 ft·lb	p. 39
Clutch spring Screw	8 N·m	0.8 kgf·m · 5.9 ft·lb	p. 39
Push lever adjusting screw locknut Nut	8 N·m	0.8 kgf·m · 5.9 ft·lb	p. 39
Push lever shaft Bolt	12 N·m	1.2 kgf·m · 8.9 ft·lb	p. 39
Chain case cover Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 39
Drive sprocket nut Nut	110 N·m	11 kgf·m · 81 ft·lb	p. 39
Stopper lever Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 39
Shift pedal Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 39
Neutral switch	20 N·m	2 kgf·m · 15 ft·lb	p. 39
Starter motor Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 39
Stator coil Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 39
Pickup coil Bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 39
Engine upper stay and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 40
Engine upper stay and engine	66 N·m	6.6 kgf·m · 49 ft·lb	p. 40
Engine lower stay and engine	40 N·m	4 kgf·m · 30 ft·lb	p. 40
Engine and frame	66 N·m	6.6 kgf·m · 49 ft·lb	p. 40
Engine lower stay and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 40
Swingarm pivot shaft and frame	100 N·m	10 kgf·m · 74 ft·lb	p. 40
Rear shock absorber and frame	55 N·m	5.5 kgf·m · 41 ft·lb	p. 40
Rear shock absorber locknut	42 N·m	4.2 kgf·m · 31 ft·lb	p. 40
Rear axle pinch bolt	21 N·m	2.1 kgf·m · 15 ft·lb	p. 40
Front shock absorber and frame	48 N·m	4.8 kgf·m · 35 ft·lb	p. 40
Upper front arm and frame	45 N·m	4.5 kgf·m · 33 ft·lb	p. 40
Lower front arm and frame	45 N·m	4.5 kgf·m · 33 ft·lb	p. 40
Steering stem and frame	35 N·m	3.5 kgf·m · 26 ft·lb	p. 40
Steering stem bushing and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 40
Steering stem and handlebar holder	20 N·m	2 kgf·m · 15 ft·lb	p. 40
Tie-rod end and locknut	15 N·m	1.5 kgf·m · 11 ft·lb	p. 40
Steering knuckle and front wheel hub	70 N·m	7 kgf·m · 52 ft·lb	p. 40
Steering knuckle and front arm	25 N·m	2.5 kgf·m · 18 ft·lb	p. 40
Steering knuckle and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 40
Steering stem and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 40
Fuel tank and fuel cock	4 N·m	0.4 kgf·m · 3 ft·lb	p. 40
Fuel tank and frame	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 40
Front wheel and front wheel hub	45 N·m	4.5 kgf·m · 33 ft·lb	p. 40
Rear axle and rear wheel hub	120 N·m	12 kgf·m · 89 ft·lb	p. 40
Rear wheel and rear wheel hub	45 N·m	4.5 kgf·m · 33 ft·lb	p. 40
Driven sprocket and sprocket bracket	55 N·m	5.5 kgf·m · 41 ft·lb	p. 40
Front brake pipe nut	19 N·m	1.9 kgf·m · 14 ft·lb	p. 40
Front brake master cylinder and handlebar	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 40
Clutch lever holder and handlebar	4 N·m	0.4 kgf·m · 3 ft·lb	p. 40
Throttle assembly and handlebar	4 N·m	0.4 kgf·m · 3 ft·lb	p. 41
Brake hose joint and frame	10 N·m	1 kgf·m · 7.4 ft·lb	p. 41
Front brake pad retaining bolt	17 N·m	1.7 kgf·m · 13 ft·lb	p. 41
Front brake caliper and brake hose	27 N·m	2.7 kgf·m · 20 ft·lb	p. 41
Rear brake caliper retaining bolt	17 N·m	1.7 kgf·m · 13 ft·lb	p. 41
Parking brake case and caliper	22 N·m	2.2 kgf·m · 16 ft·lb	p. 41
Rear axle ring nut	140 N·m	14 kgf·m · 103 ft·lb	p. 41
Rear axle ring nut set bolt	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 41
Rear brake pad retaining bolt	17 N·m	1.7 kgf·m · 13 ft·lb	p. 41
Rear brake caliper and brake hose	31 N·m	3.1 kgf·m · 23 ft·lb	p. 41
Rear brake master cylinder and frame	20 N·m	2 kgf·m · 15 ft·lb	p. 41
Parking brake adjusting bolt and locknut	15 N·m	1.5 kgf·m · 11 ft·lb	p. 41
Side cover and frame	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 41
Footrest and frame	73 N·m	7.3 kgf·m · 54 ft·lb	p. 41
Headlight and frame	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 41
Drive chain guide roller and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 41
Engine skid plate and frame	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 41
Engine oil drain bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 82
Oil filter element drain bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 82
Locknut	16 N·m	1.6 kgf·m · 11 ft·lb	p. 89
Engine bracket bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 122
Engine bracket bolt	66 N·m	6.6 kgf·m · 49 ft·lb	p. 122
Engine mounting nut	66 N·m	6.6 kgf·m · 49 ft·lb	p. 122
Engine mounting nut	40 N·m	4 kgf·m · 30 ft·lb	p. 122
Crankcase nut	40 N·m	4 kgf·m · 30 ft·lb	p. 122
Cylinder head bolts	24 N·m	2.4 kgf·m · 18 ft·lb	p. 128
Timing chain tensioner bolts	10 N·m	1 kgf·m · 7.4 ft·lb	p. 129
Clutch spring bolt	8 N·m	0.8 kgf·m · 5.9 ft·lb	p. 164
Oil pump bolt	6 N·m	0.6 kgf·m · 4.4 ft·lb	p. 171
Stater coil bolt	10 N·m	1 kgf·m · 7.4 ft·lb	p. 181
Front axle nut	70 N·m	7 kgf·m · 52 ft·lb	p. 212
Rear axle nut	120 N·m	12 kgf·m · 89 ft·lb	p. 212
Brake caliper bleed screw	5 N·m	0.5 kgf·m · 3.7 ft·lb	p. 221
Brake caliper mounting bolt	28 N·m	2.8 kgf·m · 21 ft·lb	p. 221
Brake caliper mounting bolt	34 N·m	3.4 kgf·m · 25 ft·lb	p. 222

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	9 L		p. 25

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
M10	—	p. 21
DR7EA	—	p. 25
F5XT	—	p. 36
M55	—	p. 38

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