Yamaha Phazer PZ50 2007 Service Manual

Yamaha Phazer PZ50 · 2007 · service manual · 423 pages

Yamaha Phazer PZ50
2007
Service manual
423 pages
Snowmobile

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Spark plugs	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 21
Chain and camshaft caps	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 29
Spark plug	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 35
An oil filter wrench	17 N·m	1.7 kgf·m · 12 ft·lb	p. 39
Oil cooler bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 39
Oil check bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 40
Sheave bolt and washer	60 N·m	6 kgf·m · 43 ft·lb	p. 44
Rear axle nut	75 N·m	7.5 kgf·m · 54 ft·lb	p. 53
Secondary sheave bolt	60 N·m	6 kgf·m · 43 ft·lb	p. 124
Fuel pump bracket	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 176
Exhaust pipe bolt	33 N·m	3.3 kgf·m · 24 ft·lb	p. 179
Muffler damper holder bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 179
Rear engine mounting bolt spacer	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 185
Front engine mounting nuts	40 N·m	4 kgf·m · 29 ft·lb	p. 185
Camshaft sprocket bolts	24 N·m	2.4 kgf·m · 17 ft·lb	p. 193
Camshaft cap bolts	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 194
Cylinder head cover	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 195
A.C. magneto cover bolt	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 213
Oil pan bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 219
Balancer shaft drive gear bolt	50 N·m	5 kgf·m · 36 ft·lb	p. 224
Primary sheave drive shaft cover	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 225
Connecting rod bolts	20 N·m	2 kgf·m · 14 ft·lb	p. 239
O-ring	10 N·m	1 kgf·m · 7.2 ft·lb	p. 250
Thermostat housing cover bolts	10 N·m	1 kgf·m · 7.2 ft·lb	p. 252
Thermostat housing	23 N·m	2.3 kgf·m · 17 ft·lb	p. 253
Sensor coupler	27 N·m	2.7 kgf·m · 19 ft·lb	p. 334
Cylinder head bolt	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 373
Camshaft cap and cylinder head	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 373
Cylinder identification sensor	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 373
Ignition coil	10 N·m	1 kgf·m · 7.2 ft·lb	p. 373
Camshaft and camshaft sprocket	24 N·m	2.4 kgf·m · 17 ft·lb	p. 373
Timing chain tensioner	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 373
Timing chain guide	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 373
Hose band	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 373
Water pump	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 373
Radiator	10 N·m	1 kgf·m · 7.2 ft·lb	p. 373
Radiator fan motor	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 373
Knock sensor	27 N·m	2.7 kgf·m · 19 ft·lb	p. 373
Engine mounting nut	40 N·m	4 kgf·m · 29 ft·lb	p. 373
Engine mounting bracket	23 N·m	2.3 kgf·m · 17 ft·lb	p. 373
Oil pan engine oil drain bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 373
Oil filter cartridge	17 N·m	1.7 kgf·m · 12 ft·lb	p. 373
Oil filter bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 373
Oil pump housing cover	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 373
Oil tank engine oil drain bolt	16 N·m	1.6 kgf·m · 11 ft·lb	p. 373
Exhaust pipe joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 373
Exhaust pipe joint upper cover	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 373
Exhaust pipe joint lower cover	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 373
Exhaust pipe band	18 N·m	1.8 kgf·m · 13 ft·lb	p. 373
Exhaust pipe/muffler	33 N·m	3.3 kgf·m · 24 ft·lb	p. 373
Muffler dumper holder	10 N·m	1 kgf·m · 7.2 ft·lb	p. 373
Muffler end cover (PZ50/PZ50GT/PZ50FX/PZ50M)	10 N·m	1 kgf·m · 7.2 ft·lb	p. 373
Primary sheave drive shaft assembly bolt	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 373
Balancer shaft drive gear	75 N·m	7.5 kgf·m · 54 ft·lb	p. 373
Balancer shaft driven gear	50 N·m	5 kgf·m · 36 ft·lb	p. 373
Bearing retainer	10 N·m	1 kgf·m · 7.2 ft·lb	p. 374
A.C. magneto rotor	130 N·m	13 kgf·m · 94 ft·lb	p. 374
Starter clutch	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 374
Stator coil	10 N·m	1 kgf·m · 7.2 ft·lb	p. 374
Pickup coil	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 374
A.C. magneto lead holder	10 N·m	1 kgf·m · 7.2 ft·lb	p. 374
Starter motor	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 374
Fuel tank	10 N·m	1 kgf·m · 7.2 ft·lb	p. 374
Starter motor lead	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 374
Throttle cable locknut	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 374
Rectifier/regulator	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 374
Engine ground lead	10 N·m	1 kgf·m · 7.2 ft·lb	p. 374
Primary sheave cap and sliding sheave	14 N·m	1.4 kgf·m · 10 ft·lb	p. 375
Bushing stopper bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 375
Drive chain cover and frame	24 N·m	2.4 kgf·m · 17 ft·lb	p. 375
Drive chain oil drain bolt	16 N·m	1.6 kgf·m · 11 ft·lb	p. 375
Drive chain adjusting locknut	25 N·m	2.5 kgf·m · 18 ft·lb	p. 375
Driven sprocket	48 N·m	4.8 kgf·m · 35 ft·lb	p. 375
Bearing holder	24 N·m	2.4 kgf·m · 17 ft·lb	p. 375
Set bolt (PZ50GT/PZ50FX/PZ50M/ PZ50VT/PZ50MP)	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 375
Battery bracket	23 N·m	2.3 kgf·m · 17 ft·lb	p. 375
Brake caliper bleed screw	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 375
Brake caliper retaining pin	18 N·m	1.8 kgf·m · 13 ft·lb	p. 375
Brake hose union bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 375
Lever and parking brake assembly	16 N·m	1.6 kgf·m · 11 ft·lb	p. 375
Parking brake cable locknut	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 375
Slide rail suspension mounting bolt (PZ50VT/PZ50MP)	72 N·m	7.2 kgf·m · 52 ft·lb	p. 375
Shock absorber and front pivot arm	49 N·m	4.9 kgf·m · 35 ft·lb	p. 375
Shock absorber and front suspension bracket	49 N·m	4.9 kgf·m · 35 ft·lb	p. 375
Shaft and sliding frame	60 N·m	6 kgf·m · 43 ft·lb	p. 375
Front pivot arm and sliding frame	60 N·m	6 kgf·m · 43 ft·lb	p. 376
Front suspension bracket and connecting arm	72 N·m	7.2 kgf·m · 52 ft·lb	p. 376
Sliding frame and wheel bracket (PZ50M)	72 N·m	7.2 kgf·m · 52 ft·lb	p. 376
Suspension wheel	60 N·m	6 kgf·m · 43 ft·lb	p. 376
Set bolt	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 376
Shock absorber and rear pivot arm	49 N·m	4.9 kgf·m · 35 ft·lb	p. 376
Speed sensor	24 N·m	2.4 kgf·m · 17 ft·lb	p. 376
Bearing housing	24 N·m	2.4 kgf·m · 17 ft·lb	p. 376
Gear unit	40 N·m	4 kgf·m · 29 ft·lb	p. 376
Handlebar holder	15 N·m	1.5 kgf·m · 11 ft·lb	p. 377
Multi-function meter bracket	20 N·m	2 kgf·m · 14 ft·lb	p. 377
Steering column and relay rod	21 N·m	2.1 kgf·m · 15 ft·lb	p. 377
Relay rod and steering control arm	21 N·m	2.1 kgf·m · 15 ft·lb	p. 377
Steering column	23 N·m	2.3 kgf·m · 17 ft·lb	p. 377
Steering control arm bracket and frame	25 N·m	2.5 kgf·m · 18 ft·lb	p. 377
Steering control arm and steering shaft	21 N·m	2.1 kgf·m · 15 ft·lb	p. 377
Steering shaft and steering arm	35 N·m	3.5 kgf·m · 25 ft·lb	p. 377
Steering arm pinch bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 377
Steering shaft end locknut	25 N·m	2.5 kgf·m · 18 ft·lb	p. 377
Pivot arm bracket	35 N·m	3.5 kgf·m · 25 ft·lb	p. 377
Pivot arm bracket and relay arm	38 N·m	3.8 kgf·m · 27 ft·lb	p. 377
Pivot arm shaft and idler arm	38 N·m	3.8 kgf·m · 27 ft·lb	p. 377
Relay arm and idler arm	38 N·m	3.8 kgf·m · 27 ft·lb	p. 377
Idler arm and tie rod	25 N·m	2.5 kgf·m · 18 ft·lb	p. 377
Tie rod and steering knuckle	28 N·m	2.8 kgf·m · 20 ft·lb	p. 377
Tie rod end locknut	25 N·m	2.5 kgf·m · 18 ft·lb	p. 377
Shock absorber	45 N·m	4.5 kgf·m · 33 ft·lb	p. 378
Upper arm and frame	45 N·m	4.5 kgf·m · 32 ft·lb	p. 378
Lower arm and frame	65 N·m	6.5 kgf·m · 47 ft·lb	p. 378
Lower arm and steering knuckle	65 N·m	6.5 kgf·m · 47 ft·lb	p. 378

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil	0.25 L		p. 51
Engine oil	2 L		p. 354

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
PZ50	—	p. 5
PZ50GT	—	p. 262
M10	—	p. 373

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Drive chain service	800 km		p. 19

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