Yamaha Raptor Service

Yamaha Raptor · service manual · 402 pages

Yamaha Raptor
Service manual
402 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Cylinder head (exhaust pipe) Stud bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 47
Cylinder head Bolt	35 N·m	3.5 kgf·m · 25 ft·lb	p. 47
Cylinder head Bolt	38 N·m	3.8 kgf·m · 27 ft·lb	p. 47
Cylinder head Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Spark plug	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 47
Oil gallery bolt Union bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Tappet cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Camshaft sprocket cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Camshaft sprocket Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 47
Decompressor assembly Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 47
Cylinder Bolt	50 N·m	5 kgf·m · 36 ft·lb	p. 47
Cable guide Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 47
Water jacket joint Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
A.C. magneto rotor Nut	60 N·m	6 kgf·m · 43 ft·lb	p. 47
A.C. magneto cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Balancer driven gear Nut	60 N·m	6 kgf·m · 43 ft·lb	p. 47
Breather plate Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Primary drive gear Nut	110 N·m	11 kgf·m · 80 ft·lb	p. 47
Valve adjusting screw Nut	14 N·m	1.4 kgf·m · 10 ft·lb	p. 47
Camshaft bearing retainer Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Timing chain guide (intake side) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Timing chain tensioner cap bolt Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 47
Timing chain tensioner Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Water pump outlet hose clamp Screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 47
Water pump Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Water pump housing cover Bolt	11 N·m	1.1 kgf·m · 8 ft·lb	p. 47
Thermostat cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Radiator Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 47
Engine oil drain bolt (crankcase) Bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 47
Engine oil drain bolt (oil tank) Bolt	19 N·m	1.9 kgf·m · 13 ft·lb	p. 47
Oil baffle plate 1 Bolt	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 47
Oil baffle plate 2 Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Oil pump Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Oil pump housing 2 Screw	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 47
Oil strainer Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 47
Oil filter cover drain bolt Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Oil delivery pipe Union bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 48
Oil delivery pipe Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Oil pipe joint Bolt	50 N·m	5 kgf·m · 36 ft·lb	p. 48
Oil tank inlet hose (oil tank side) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Oil tank inlet hose (engine side) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Oil tank outlet hose Nut	35 N·m	3.5 kgf·m · 25 ft·lb	p. 48
Oil tank outlet hose Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Intake manifold clamp Screw	3 N·m	0.3 kgf·m · 2.2 ft·lb	p. 48
Air filter case joint clamp Screw	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 48
ECU bracket Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 48
Spark arrester Bolt	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 48
Muffler and exhaust pipe 2 Bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 48
Muffler Bolt	38 N·m	3.8 kgf·m · 27 ft·lb	p. 48
Exhaust pipes Nut	20 N·m	2 kgf·m · 14 ft·lb	p. 48
Oil seal retainer (clutch cover) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Timing mark accessing screw Screw	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 48
Crankshaft end accessing screw Screw	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Crankcase bearing retainer Screw	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Crankcase bearing retainer Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Engine oil filler bolt Bolt	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 48
Starter clutch Bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 48
Clutch spring Bolt	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 48
Clutch boss Nut	95 N·m	9.5 kgf·m · 68 ft·lb	p. 48
Drive sprocket Nut	85 N·m	8.5 kgf·m · 61 ft·lb	p. 48
Oil seal retainer (left crankcase) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Shift drum segment Bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 48
Shift guide Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Reverse shift lever Bolt	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 48
Shift pedal Bolt	16 N·m	1.6 kgf·m · 11 ft·lb	p. 48
Stator coil Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 48
A.C. magneto lead holder Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 48
Starter motor Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 48
Reverse switch	17 N·m	1.7 kgf·m · 12 ft·lb	p. 49
Neutral switch	17 N·m	1.7 kgf·m · 12 ft·lb	p. 49
Engine upper bracket	33 N·m	3.3 kgf·m · 24 ft·lb	p. 50
Engine mounting bolt	40 N·m	4 kgf·m · 29 ft·lb	p. 50
Engine lower bracket	41 N·m	4.1 kgf·m · 30 ft·lb	p. 50
Engine mounting bolt	66 N·m	6.6 kgf·m · 48 ft·lb	p. 50
Swingarm pivot shaft, engine, and frame	100 N·m	10 kgf·m · 72 ft·lb	p. 50
Rear shock absorber and frame	55 N·m	5.5 kgf·m · 40 ft·lb	p. 50
Relay arm and swingarm	43 N·m	4.3 kgf·m · 31 ft·lb	p. 50
Connecting arm and frame	55 N·m	5.5 kgf·m · 40 ft·lb	p. 50
Relay arm and rear shock absorber	43 N·m	4.3 kgf·m · 31 ft·lb	p. 50
Relay arm and connecting arm	43 N·m	4.3 kgf·m · 31 ft·lb	p. 50
Rear axle pinch bolt	21 N·m	2.1 kgf·m · 15 ft·lb	p. 50
Swingarm and guide pin	55 N·m	5.5 kgf·m · 40 ft·lb	p. 50
Swingarm skid plate and swingarm	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 50
Drive chain guide 1 and swingarm	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 50
Drive sprocket cover and engine	10 N·m	1 kgf·m · 7.2 ft·lb	p. 50
Upper front arm and frame	38 N·m	3.8 kgf·m · 27 ft·lb	p. 50
Lower front arm and frame	55 N·m	5.5 kgf·m · 40 ft·lb	p. 50
Front shock absorber and frame	48 N·m	4.8 kgf·m · 35 ft·lb	p. 50
Steering stem, pitman arm, and frame	180 N·m	18 kgf·m · 130 ft·lb	p. 50
Steering stem bushing and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 50
Steering stem and handlebar holder	23 N·m	2.3 kgf·m · 17 ft·lb	p. 50
Tie-rod end and locknut	18 N·m	1.8 kgf·m · 13 ft·lb	p. 50
Steering knuckle and front wheel hub	70 N·m	7 kgf·m · 50 ft·lb	p. 50
Steering knuckle and front arm	25 N·m	2.5 kgf·m · 18 ft·lb	p. 50
Steering knuckle and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 50
Pitman arm and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 50
Frame and bearing retainer	65 N·m	6.5 kgf·m · 47 ft·lb	p. 50
Fuel tank and fuel pump	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 50
Fuel tank and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 50
Front wheel and front wheel hub	45 N·m	4.5 kgf·m · 32 ft·lb	p. 50
Rear axle and rear wheel hub	200 N·m	20 kgf·m · 145 ft·lb	p. 50
Rear wheel and rear wheel hub	45 N·m	4.5 kgf·m · 32 ft·lb	p. 50
Driven sprocket and sprocket bracket	72 N·m	7.2 kgf·m · 52 ft·lb	p. 51
Front brake caliper and brake hose	27 N·m	2.7 kgf·m · 19 ft·lb	p. 51
Front brake pad retaining bolt	17 N·m	1.7 kgf·m · 12 ft·lb	p. 51
Brake caliper bleed screw	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 51
Front brake master cylinder and handlebar	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 51
Throttle lever assembly and handlebar	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 51
Clutch lever and handlebar	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 51
Parking brake lever and clutch lever	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 51
Front brake pipe nut	19 N·m	1.9 kgf·m · 13 ft·lb	p. 51
Brake hose joint and frame	10 N·m	1 kgf·m · 7.2 ft·lb	p. 51
Footrest and frame	78 N·m	7.8 kgf·m · 56 ft·lb	p. 51
Engine skid plate and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 51
Rear axle ring nut	240 N·m	24 kgf·m · 175 ft·lb	p. 51
Rear axle ring nut set bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 51
Rear brake pad retaining bolt	17 N·m	1.7 kgf·m · 12 ft·lb	p. 51
Rear brake caliper and brake hose	30 N·m	3 kgf·m · 22 ft·lb	p. 51
Rear brake master cylinder and frame	20 N·m	2 kgf·m · 14 ft·lb	p. 51
Rear brake master cylinder adjusting bolt	17 N·m	1.7 kgf·m · 12 ft·lb	p. 51

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	11 L		p. 33
Coolant	0.25 L		p. 115

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
CR8E	—		p. 33
M10	—		p. 47

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Coolant change	24 months		p. 86

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