Yamaha YFM35FAS YFM350FAS 5UH2 Service manual

Yamaha YFM35FAS YFM350FAS 5UH2 · service manual · 119 pages

Yamaha YFM35FAS YFM350FAS 5UH2
Service manual
119 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Cylinder head (exhaust pipe) Stud bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Cylinder head Bolt	32 N·m	3.2 kgf·m · 23 ft·lb	p. 23
Camshaft bearing retainer Bolt	8 N·m	0.8 kgf·m · 5.8 ft·lb	p. 23
Spark plug	18 N·m	1.8 kgf·m · 13 ft·lb	p. 23
Oil gallery bolt Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Cylinder Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Starter pulley Bolt	55 N·m	5.5 kgf·m · 40 ft·lb	p. 23
Balancer driven gear Nut	60 N·m	6 kgf·m · 43 ft·lb	p. 23
Valve adjusting screw Nut	20 N·m	2 kgf·m · 14 ft·lb	p. 23
Tappet cover (intake) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Tappet cover (exhaust) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Camshaft sprocket Bolt	60 N·m	6 kgf·m · 43 ft·lb	p. 23
Camshaft sprocket cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Timing chain tensioner cap Bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 23
Timing chain tensioner Bolt	11 N·m	1.1 kgf·m · 8 ft·lb	p. 23
Timing chain guide (intake) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Oil strainer Bolt	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 23
Oil filter union bolt	68 N·m	6.8 kgf·m · 49 ft·lb	p. 23
Oil filter cartridge	17 N·m	1.7 kgf·m · 12 ft·lb	p. 23
Oil cooler Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Oil cooler fan Bolt	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 23
Oil hose union bolt	50 N·m	5 kgf·m · 36 ft·lb	p. 23
Oil hose	21 N·m	2.1 kgf·m · 15 ft·lb	p. 23
Oil hose	35 N·m	3.5 kgf·m · 25 ft·lb	p. 23
Oil pump assembly Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Oil pump housing Screw	5 N·m	0.5 kgf·m · 3.6 ft·lb	p. 23
Plate (oil pump driven gear) Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Intake manifold Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 23
Crankcase Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 23
Bearing retainer (right crankcase) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Bearing retainer	11 N·m	1.1 kgf·m · 8 ft·lb	p. 23
Crankcase oil passage plug	25 N·m	2.5 kgf·m · 18 ft·lb	p. 23
Lead holder (stator assembly) Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Bearing housing (primary sheave) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Drive belt case cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Crankcase cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 23
Stator assembly Screw	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 23
Pickup coil Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 24
Starter one-way clutch Bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 24
Recoil starter Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 24
Clutch carrier assembly Nut	140 N·m	14 kgf·m · 100 ft·lb	p. 24
Clutch housing assembly Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 24
Middle drive shaft bearing retainer	25 N·m	2.5 kgf·m · 18 ft·lb	p. 24
Middle drive shaft drive pinion gear Nut	130 N·m	13 kgf·m · 94 ft·lb	p. 24
Middle drive shaft bearing housing Bolt	32 N·m	3.2 kgf·m · 23 ft·lb	p. 24
Middle driven shaft bearing retainer Nut	80 N·m	8 kgf·m · 58 ft·lb	p. 24
Primary sliding sheave cap Screw	3 N·m	0.3 kgf·m · 2.2 ft·lb	p. 24
Primary sliding sheave assembly Nut	100 N·m	10 kgf·m · 72 ft·lb	p. 24
Secondary sheave assembly Nut	100 N·m	10 kgf·m · 72 ft·lb	p. 24
Secondary sheave spring retainer Nut	90 N·m	9 kgf·m · 65 ft·lb	p. 24
Shift shaft stopper bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 24
Shift lever assembly Bolt	14 N·m	1.4 kgf·m · 10 ft·lb	p. 24
Neutral switch	17 N·m	1.7 kgf·m · 12 ft·lb	p. 24
Reverse switch	17 N·m	1.7 kgf·m · 12 ft·lb	p. 24
Muffler and exhaust pipe Bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 24
Exhaust pipe Nut	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 24
Muffler Bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 24
Exhaust pipe bracket (exhaust pipe) Bolt	14 N·m	1.4 kgf·m · 10 ft·lb	p. 24
Exhaust pipe bracket (engine) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 24
Starter motor Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 24
Speedometer gear unit Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 24
Engine bracket (front-upper) and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 27
Engine bracket (front-lower) and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 27
Engine bracket (front-upper) and engine	42 N·m	4.2 kgf·m · 30 ft·lb	p. 27
Engine bracket (front-lower) and engine	42 N·m	4.2 kgf·m · 30 ft·lb	p. 27
Engine and frame	56 N·m	5.6 kgf·m · 40 ft·lb	p. 27
Frame and bearing retainer	40 N·m	4 kgf·m · 29 ft·lb	p. 27
Select lever assembly and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 27
Rear shock absorber and frame	82 N·m	8.2 kgf·m · 59 ft·lb	p. 27
Final gear case and swingarm	63 N·m	6.3 kgf·m · 45 ft·lb	p. 27
Swingarm and rear axle housing	63 N·m	6.3 kgf·m · 45 ft·lb	p. 27
Differential gear case and frame	55 N·m	5.5 kgf·m · 40 ft·lb	p. 27
Front arm and frame	45 N·m	4.5 kgf·m · 32 ft·lb	p. 27
Front shock absorber and frame	45 N·m	4.5 kgf·m · 32 ft·lb	p. 27
Steering stem, pitman arm and frame	190 N·m	19 kgf·m · 140 ft·lb	p. 27
Steering stem holder and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 27
Steering stem and handlebar holder	23 N·m	2.3 kgf·m · 17 ft·lb	p. 27
Pitman arm and tie-rod end	30 N·m	3 kgf·m · 22 ft·lb	p. 27
Tie-rod and locknut	40 N·m	4 kgf·m · 29 ft·lb	p. 27
Steering knuckle and upper front arm	30 N·m	3 kgf·m · 22 ft·lb	p. 27
Steering knuckle and lower front arm	30 N·m	3 kgf·m · 22 ft·lb	p. 27
Steering knuckle and tie-rod	30 N·m	3 kgf·m · 22 ft·lb	p. 27
Fuel tank and fuel cock	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 27
Fuel tank	10 N·m	1 kgf·m · 7.2 ft·lb	p. 27
Front wheel and wheel hub	55 N·m	5.5 kgf·m · 40 ft·lb	p. 27
Front axle and wheel hub	150 N·m	15 kgf·m · 110 ft·lb	p. 27
Steering knuckle and brake caliper	30 N·m	3 kgf·m · 22 ft·lb	p. 27
Front brake disc and wheel hub	30 N·m	3 kgf·m · 22 ft·lb	p. 27
Rear wheel and rear wheel hub	55 N·m	5.5 kgf·m · 40 ft·lb	p. 27
Rear axle and nut	150 N·m	15 kgf·m · 110 ft·lb	p. 27
Front brake hose and steering knuckle	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 27
Front brake hose and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 27
Front brake pipe nut	19 N·m	1.9 kgf·m · 13 ft·lb	p. 27
Front brake hose union bolt	27 N·m	2.7 kgf·m · 19 ft·lb	p. 27
Bleed screw	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 27
Master cylinder and handlebar	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 28
Footrest bracket and frame	16 N·m	1.6 kgf·m · 11 ft·lb	p. 28
Engine skid plate	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 28
Differential gear oil filler bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 28
Differential gear oil drain bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 28
Differential gear case and bearing housing	25 N·m	2.5 kgf·m · 18 ft·lb	p. 28
Gear motor	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 28
Final gear oil filler bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 28
Final gear oil drain bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 28
Bearing retainer	100 N·m	10 kgf·m · 72 ft·lb	p. 28
Final gear case and bearing housing	40 N·m	4 kgf·m · 29 ft·lb	p. 28
Battery holding bracket	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 28
Footrest board and footrest bracket	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 28
Trailer hitch bracket	32 N·m	3.2 kgf·m · 23 ft·lb	p. 28
Front brake pad holding bolt	17 N·m	1.7 kgf·m · 12 ft·lb	p. 28
Front brake caliper retaining bolt	17 N·m	1.7 kgf·m · 12 ft·lb	p. 28
Rear brake light switch bracket	23 N·m	2.3 kgf·m · 17 ft·lb	p. 28
Rear brake light switch cover	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 28
Rear brake lever holder bracket	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 28
Brake camshaft lever	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 28

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Fuel tank	13.5 L		p. 13

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
DR8EA	—	p. 13
M10	—	p. 23
AE1	—	p. 50

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