Yamaha YFZ450S 2004 Manual de serviço

Yamaha YFZ450S · 2004 · Manual de serviço · 355 páginas

Yamaha YFZ450S
2004
Manual de serviço
355 páginas
ATV

Dados técnicos

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Binário de aperto

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Item	Valor	Também	Página PDF
Spark plug	13 N·m	1.3 kgf·m · 9.4 ft·lb	p. 42
Cylinder head cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Camshaft cap Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Cylinder head blind plug screw Screw	37 N·m	3.7 kgf·m · 27 ft·lb	p. 42
Timing chain tensioner Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Timing chain tensioner cap Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 42
Timing chain guide (intake) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Cylinder head (exhaust pipe) Stud bolt	15 N·m	1.5 kgf·m · 11 ft·lb	p. 42
Cylinder head (timing chain side) Stud bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 42
Engine oil drain bolt (oil tank) Bolt	19 N·m	1.9 kgf·m · 13 ft·lb	p. 42
Engine oil drain bolt (engine) Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 42
Oil pump Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Oil pump housing cover Screw	2 N·m	0.2 kgf·m · 1.4 ft·lb	p. 42
Engine oil drain bolt (oil filter) Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Oil delivery pipe 1 Union bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 42
Union bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 42
Oil delivery pipe 2 Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Oil gallery bolt Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Exhaust pipe Bolt	24 N·m	2.4 kgf·m · 17 ft·lb	p. 42
Muffler Bolt	34 N·m	3.4 kgf·m · 24 ft·lb	p. 42
Muffler and exhaust pipe Bolt	20 N·m	2 kgf·m · 14 ft·lb	p. 42
Spark arrester Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Silencer cap Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Radiator Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 42
Radiator fan Bolt	9 N·m	0.9 kgf·m · 6.5 ft·lb	p. 42
Coolant drain bolt Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Water pump inlet pipe Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 42
Cylinder head water jacket Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Water pump housing cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Coolant reservoir Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 43
Clutch cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Clutch boss Nut	75 N·m	7.5 kgf·m · 54 ft·lb	p. 43
Push lever shaft plate Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Clutch cable holder Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Crankcase cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Parking brake cable holder and Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Left crankcase Bolt	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 43
Oil strainer Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Crankcase bearing retainer Screw	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 43
Primary drive gear Nut	75 N·m	7.5 kgf·m · 54 ft·lb	p. 43
Balancer driven gear Nut	50 N·m	5 kgf·m · 36 ft·lb	p. 43
Drive sprocket Nut	75 N·m	7.5 kgf·m · 54 ft·lb	p. 43
Drive axle oil seal retainer Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Limiter cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
A.C. magneto cover Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
A.C. magneto rotor Nut	65 N·m	6.5 kgf·m · 47 ft·lb	p. 43
Stator coil Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 43
A.C. magneto lead holder Bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 43
Pickup coil Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Starter clutch Bolt	16 N·m	1.6 kgf·m · 11 ft·lb	p. 43
Shift drum segment Bolt	30 N·m	3 kgf·m · 22 ft·lb	p. 43
Shift guide Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Stopper lever Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 43
Shift pedal Bolt	12 N·m	1.2 kgf·m · 8.7 ft·lb	p. 43
Throttle cable cover (carburetor) Bolt	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 43
Carburetor joint clamp screw	3 N·m	0.3 kgf·m · 2.2 ft·lb	p. 43
Neutral switch	20 N·m	2 kgf·m · 14 ft·lb	p. 43
Thermo switch 1	28 N·m	2.8 kgf·m · 20 ft·lb	p. 43
Thermo switch 2	28 N·m	2.8 kgf·m · 20 ft·lb	p. 44
Starter motor Bolt	10 N·m	1 kgf·m · 7.2 ft·lb	p. 44
Starter motor lead Nut	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 44
Bush holder assembly and rear Nut	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 44
Bracket nut	30 N·m	3 kgf·m · 22 ft·lb	p. 44
Bracket nut	20 N·m	2 kgf·m · 14 ft·lb	p. 44
Engine stay and frame	33 N·m	3.3 kgf·m · 24 ft·lb	p. 45
Engine stay and engine upper bracket	26 N·m	2.6 kgf·m · 19 ft·lb	p. 45
Engine upper bracket and engine	40 N·m	4 kgf·m · 29 ft·lb	p. 45
Engine lower bracket and engine	66 N·m	6.6 kgf·m · 48 ft·lb	p. 45
Engine and frame	66 N·m	6.6 kgf·m · 48 ft·lb	p. 45
Engine lower bracket and frame	38 N·m	3.8 kgf·m · 27 ft·lb	p. 45
Swingarm pivot shaft, engine, and frame	100 N·m	10 kgf·m · 72 ft·lb	p. 45
Rear shock absorber and frame	80 N·m	8 kgf·m · 58 ft·lb	p. 45
Rear shock absorber locknut	45 N·m	4.5 kgf·m · 32 ft·lb	p. 45
Relay arm and swingarm	55 N·m	5.5 kgf·m · 40 ft·lb	p. 45
Connecting arm and frame	55 N·m	5.5 kgf·m · 40 ft·lb	p. 45
Relay arm and rear shock absorber	43 N·m	4.3 kgf·m · 31 ft·lb	p. 45
Relay arm and connecting arm	55 N·m	5.5 kgf·m · 40 ft·lb	p. 45
Hub, brake caliper bracket, and swingarm	85 N·m	8.5 kgf·m · 61 ft·lb	p. 45
Drive chain adjusting bolt and locknut	16 N·m	1.6 kgf·m · 11 ft·lb	p. 45
Front shock absorber and frame	45 N·m	4.5 kgf·m · 32 ft·lb	p. 45
Front shock absorber locknut	30 N·m	3 kgf·m · 22 ft·lb	p. 45
Upper front arm and frame	38 N·m	3.8 kgf·m · 27 ft·lb	p. 45
Lower front arm and frame	55 N·m	5.5 kgf·m · 40 ft·lb	p. 45
Steering stem, pitman arm, and frame	180 N·m	18 kgf·m · 130 ft·lb	p. 45
Steering stem bushing and frame	23 N·m	2.3 kgf·m · 17 ft·lb	p. 45
Steering stem and handlebar holder	23 N·m	2.3 kgf·m · 17 ft·lb	p. 45
Tie-rod end and locknut	15 N·m	1.5 kgf·m · 11 ft·lb	p. 45
Steering knuckle	23 N·m	2.3 kgf·m · 17 ft·lb	p. 45
Steering knuckle and front wheel hub	70 N·m	7 kgf·m · 50 ft·lb	p. 45
Steering knuckle and front arm	25 N·m	2.5 kgf·m · 18 ft·lb	p. 45
Steering knuckle and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 45
Pitman arm and tie-rod ball joint	25 N·m	2.5 kgf·m · 18 ft·lb	p. 45
Frame and bearing retainer	65 N·m	6.5 kgf·m · 47 ft·lb	p. 45
Fuel tank and fuel cock	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 45
Fuel tank and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 45
Front wheel and front wheel hub	45 N·m	4.5 kgf·m · 32 ft·lb	p. 45
Rear axle and rear wheel hub	120 N·m	12 kgf·m · 85 ft·lb	p. 45
Rear wheel and rear wheel hub	45 N·m	4.5 kgf·m · 32 ft·lb	p. 45
Driven sprocket and sprocket bracket	55 N·m	5.5 kgf·m · 40 ft·lb	p. 45
Front brake pipe nut	19 N·m	1.9 kgf·m · 13 ft·lb	p. 45
Front brake master cylinder and handlebar	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 45
Parking brake lever and clutch lever	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 45
Brake hose joint and frame	10 N·m	1 kgf·m · 7.2 ft·lb	p. 46
Bleed screw	6 N·m	0.6 kgf·m · 4.3 ft·lb	p. 46
Front brake pad retaining bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 46
Front brake caliper and brake hose	27 N·m	2.7 kgf·m · 19 ft·lb	p. 46
Rear brake caliper retaining bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 46
Rear axle ring nut	100 N·m	10 kgf·m · 72 ft·lb	p. 46
Rear axle ring nut set bolt	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 46
Rear brake pad retaining bolt	18 N·m	1.8 kgf·m · 13 ft·lb	p. 46
Rear brake caliper and brake hose	30 N·m	3 kgf·m · 22 ft·lb	p. 46
Rear brake master cylinder and frame	20 N·m	2 kgf·m · 14 ft·lb	p. 46
Parking brake adjusting bolt and locknut	16 N·m	1.6 kgf·m · 11 ft·lb	p. 46
Rear brake fluid reservoir and bracket	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 46
Side cover, rear fender, and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 46
Footrest and frame	65 N·m	6.5 kgf·m · 48 ft·lb	p. 46
Battery holding bracket and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 46
Air filter case and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 46
Headlight and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 46
Tail/brake light bracket and frame	7 N·m	0.7 kgf·m · 5.1 ft·lb	p. 46

Capacidades

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Item	Valor	Também	Página PDF
Fuel tank	10 L		p. 27
Coolant	0.29 L		p. 35

Velas de ignição

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Item	Valor	Também	Página PDF
CR8E	—		p. 28
M10S	—		p. 42

Intervalos de manutenção

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Item	Valor	Também	Página PDF
Coolant change	24 months		p. 72

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Yamaha YFZ450S 2004 Manual de serviço

Dados técnicos

Binário de aperto

Capacidades

Velas de ignição

Intervalos de manutenção

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