BRP Outlander 2020 Maintenance
BRP Outlander · 2020 · maintenance manual · 1121 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Tail pipe retaining screws | 11 ± 1.02 N·m | 97 in·lb | p. 21 |
| Reservoir | 10 ± 1 N·m | p. 24 | |
| Oil filter cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 24 |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 27 |
| Bleed screws | 5 ± 0.56 N·m | 44 in·lb | p. 27 |
| Indication of a gearbox problem | 20 ± 2 N·m | p. 29 | |
| Magnetic drain plug | 20 ± 2 N·m | p. 29 | |
| Oil level plug | 5 ± 0.56 N·m | 44 in·lb | p. 29 |
| Spark plug | 20.3 ± 1.36 N·m | 15 ft·lb | p. 33 |
| Spark plug | 11 ± 1.02 N·m | 97 in·lb | p. 33 |
| Filler plug | 22.5 ± 2.5 N·m | p. 33 | |
| Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 33 |
| Drain plug | 7.5 ± 0.45 N·m | 66 in·lb | p. 35 |
| Wheel lug nuts | 80 ± 5 N·m | p. 35 | |
| Engine mounting bolts | 62.5 ± 7.5 N·m | p. 53 | |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 53 |
| Nut facing outwards | 40 ± 1 N·m | p. 72 | |
| Nut facing outwards | 13 ± 1 N·m | p. 72 | |
| Twin Cylinder Models | 9 ± 1 N·m | p. 73 | |
| Nut facing outwards | 10 ± 2 N·m | p. 73 | |
| Taining nuts | 13 ± 1 N·m | p. 76 | |
| Head pipe nuts | 13 ± 1.02 N·m | 115 in·lb | p. 76 |
| Rear cylinder | 13 ± 1.02 N·m | 115 in·lb | p. 77 |
| Exhaust pipe clamp | 40.7 ± 1.36 N·m | 30 ft·lb | p. 81 |
| Compression spring | 30 ± 2 N·m | p. 91 | |
| Engine pressure reaches | 12 ± 1 N·m | p. 102 | |
| Oil Strainer Location Oil strainer screws | 6 ± 0.7 N·m | p. 106 | |
| Water pump housing | 10 ± 1 N·m | p. 111 | |
| Thermostat cover | 6 ± 0.7 N·m | p. 118 | |
| Retaining screws | 6 ± 0.68 N·m | 53 in·lb | p. 118 |
| Water pump impeller | 2.5 ± 0.34 N·m | 22 in·lb | p. 119 |
| Radiator upper retaining | 10 ± 2 N·m | p. 133 | |
| Bearing cover screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 141 |
| M8 magneto cover | 25 ± 3 N·m | p. 141 | |
| Rotor retaining nut | 180 ± 10 N·m | p. 145 | |
| Moval of starter drive cover | 10 ± 1 N·m | p. 147 | |
| Starter mounting screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 147 |
| Magneto cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 154 |
| Stator retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 156 |
| Rotor retaining screw | 150 ± 10 N·m | p. 158 | |
| Sprag clutch housing | 30 ± 2 N·m | p. 159 | |
| Retaining nut | 6 ± 0.45 N·m | 53 in·lb | p. 161 |
| Stall screw | 25 ± 3 N·m | p. 161 | |
| Starter mounting screw | 24.4 ± 2.71 N·m | 18 ft·lb | p. 161 |
| Intake manifold | 20 ± 2 N·m | p. 167 | |
| Retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 167 |
| Valve cover retaining screws | 7 ± 0.8 N·m | p. 174 | |
| Pan head screw | 10 ± 1 N·m | p. 176 | |
| M6 cylinder head | 10 ± 1 N·m | p. 205 | |
| Camshaft timing gear | 10 ± 1 N·m | p. 231 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 236 |
| Counter Shaft (PTO side) Ball Bearing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 262 |
| Rear bearing cover | 10 ± 1 N·m | p. 275 | |
| Front bearing cover | 10 ± 1 N·m | p. 276 | |
| PTO cover screws | 10 ± 1 N·m | p. 280 | |
| Crankshaft Locking Procedure | 25 ± 3 N·m | p. 286 | |
| Crankshaft Locking Procedure | 24.4 ± 2.71 N·m | 18 ft·lb | p. 286 |
| Drive pulley screw counterclockwise | 100 ± 7 N·m | p. 307 | |
| Driven pulley screw | 20 ± 1 N·m | 15 ft·lb | p. 314 |
| Drive pulley screw | 120 ± 8 N·m | p. 327 | |
| PIN B PIN C between battery | 10 ± 1 N·m | p. 340 | |
| VSS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 340 |
| Actuator screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 344 |
| M8 screws | 25 ± 3 N·m | p. 351 | |
| Right housing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 351 |
| Right housing | 10 ± 1 N·m | p. 351 | |
| Gear housing | 10 ± 1 N·m | p. 367 | |
| Shift plate nut | 9 ± 1 N·m | p. 374 | |
| TAS housing retaining | 3.5 ± 0.5 N·m | p. 419 | |
| ECM screws | 2 ± 0.23 N·m | 18 in·lb | p. 424 |
| Fuel rail retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 429 |
| Throttle body retaining | 10 ± 1.2 N·m | p. 430 | |
| CPS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 432 |
| Constant low voltage sensor fault | 16 ± 2 N·m | p. 436 | |
| MAPTS retaining screw | 6 ± 0.68 N·m | 53 in·lb | p. 453 |
| Fuel tank retaining | 6.5 ± 0.5 N·m | p. 467 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 470 |
| Ignition coil retaining bolt | 8 ± 1 N·m | p. 496 | |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 503 | |
| Air intake tube retaining | 1.6 ± 0.4 N·m | p. 534 | |
| Clamping screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 535 |
| Clamping screw | 0.4 ± 0.1 N·m | p. 535 | |
| Handlebar tip screw | 0.5 ± 0.11 N·m | 4 in·lb | p. 535 |
| Winch retaining screws | 16 ± 2.03 N·m | 142 in·lb | p. 540 |
| Winch retaining screws | 7 ± 5 N·m | p. 540 | |
| Winch power cables nuts | 16 ± 2.03 N·m | 142 in·lb | p. 540 |
| Beadlock screws | 8 ± 1 N·m | p. 542 | |
| Beadlock screws | 3 ± 1 N·m | p. 542 | |
| Beadlock screws | 11 ± 1 N·m | p. 543 | |
| Wheel speed sensor | 13.5 ± 1.5 N·m | p. 559 | |
| Support screw | 13.4 ± 1.47 N·m | 119 in·lb | p. 559 |
| Carrier ring gear screws | 37 ± 3 N·m | p. 564 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 565 | |
| Pinion nut | 180 ± 15 N·m | p. 565 | |
| Front propeller shaft | 75 ± 5 N·m | p. 565 | |
| Adapter retaining screw | 74.6 ± 5.42 N·m | 55 ft·lb | p. 565 |
| M8 nut securing front | 24.5 ± 3.5 N·m | p. 565 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 20.5 L | p. 715 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 178 | |
| Spark plug | 0.7 mm | p. 689 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 16 |
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