BRP Outlander 2018 Maintenance
BRP Outlander · 2018 · maintenance manual · 1259 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Tail pipe retaining screws | 11 ± 1.02 N·m | 97 in·lb | p. 20 |
| Magnetic drain plug | 20.3 ± 1.36 N·m | 15 ft·lb | p. 21 |
| Oil filter cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 22 |
| Washer | 10 ± 1 N·m | p. 25 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 25 |
| Bleed screws | 5 ± 0.56 N·m | 44 in·lb | p. 26 |
| RH footrest panel | 5 ± 0.6 N·m | p. 27 | |
| Oil level plug | 5 ± 0.56 N·m | 44 in·lb | p. 27 |
| Washer | 20 ± 2 N·m | p. 28 | |
| Side panel and extension | 22.5 ± 2.5 N·m | p. 31 | |
| Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 31 |
| Spark plug | 20.3 ± 1.36 N·m | 15 ft·lb | p. 31 |
| Drain plug | 7.5 ± 0.5 N·m | p. 31 | |
| Filler plug | 22.5 ± 2.5 N·m | p. 32 | |
| Wheel lug nuts | 100.3 ± 9.49 N·m | 74 ft·lb | p. 33 |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 51 |
| Nut facing outwards | 40 ± 1 N·m | p. 57 | |
| Nut facing outwards | 13 ± 1 N·m | p. 57 | |
| Twin Cylinder Models | 9 ± 1 N·m | p. 58 | |
| Nut facing outwards | 10 ± 2 N·m | p. 58 | |
| Taining nuts | 13 ± 1 N·m | p. 61 | |
| Head pipe nuts | 13 ± 1.02 N·m | 115 in·lb | p. 61 |
| Rear cylinder | 13 ± 1.02 N·m | 115 in·lb | p. 62 |
| Oil Strainer screws | 6 ± 0.7 N·m | p. 80 | |
| Thermostat cover | 6 ± 0.7 N·m | p. 87 | |
| Retaining screws | 6 ± 0.68 N·m | 53 in·lb | p. 87 |
| Radiator upper retaining | 10 ± 2 N·m | p. 88 | |
| Radiator cooling fan | 10 ± 2 N·m | p. 90 | |
| Water pump housing | 10 ± 1 N·m | p. 91 | |
| Regulator/rectifier (P/N 529 035 868) | 10.1 ± 1.02 N·m | 89 in·lb | p. 104 |
| Holding strip screws | 4 ± 0.45 N·m | 35 in·lb | p. 106 |
| Stator retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 106 |
| Rotor retaining screw | 150.5 ± 9.49 N·m | 111 ft·lb | p. 107 |
| Sprag clutch housing | 30 ± 2 N·m | p. 109 | |
| Starter mounting screw | 25 ± 3 N·m | p. 111 | |
| Retaining nut | 6 ± 0.45 N·m | 53 in·lb | p. 111 |
| Intake manifold | 20 ± 2 N·m | p. 114 | |
| Retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 114 |
| Valve cover retaining | 7 ± 0.8 N·m | p. 121 | |
| M6 cylinder head | 10 ± 1 N·m | p. 128 | |
| M10 x 140 screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 128 |
| Camshaft timing gear | 10 ± 1 N·m | p. 148 | |
| Timing chain guide | 10 ± 1 N·m | p. 153 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 153 |
| Rear bearing cover | 10 ± 1 N·m | p. 158 | |
| Front bearing cover | 10 ± 1 N·m | p. 159 | |
| PTO cover screws | 10 ± 1 N·m | p. 163 | |
| 570, 650 and 850 Engines screws | 29.8 ± 1.36 N·m | 22 ft·lb | p. 175 |
| CVT cover screws | 7 ± 1.02 N·m | 62 in·lb | p. 205 |
| CVT hose clamps | 2.5 ± 0.45 N·m | 22 in·lb | p. 205 |
| Lock nuts | 8 ± 1 N·m | p. 214 | |
| Threaded stud | 50 ± 2 N·m | p. 216 | |
| Drive pulley nut | 80 ± 1 N·m | p. 216 | |
| REQUIRED TOOL Stud | 44.7 ± 1.36 N·m | 33 ft·lb | p. 224 |
| Counter nut | 35.3 ± 1.36 N·m | 26 ft·lb | p. 227 |
| VSS retaining screw | 10 ± 1 N·m | p. 235 | |
| Indicator switches | 2.5 ± 0.34 N·m | 22 in·lb | p. 236 |
| Actuator screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 239 |
| M8 screws | 25 ± 3 N·m | p. 246 | |
| Right housing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 246 |
| Right housing | 10 ± 1 N·m | p. 246 | |
| Gear housing | 10 ± 1 N·m | p. 262 | |
| Gearbox retaining nuts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 263 |
| GBPS retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 272 |
| GBPS retaining screws | 3 ± 0.3 N·m | p. 272 | |
| Indicator switch | 3.1 ± 0.34 N·m | 27 in·lb | p. 272 |
| Set ignition switch | 2.7 N·m | 2 ft·lb | p. 274 |
| Shaft CVT side | 25 ± 3 N·m | p. 289 | |
| Shaft CVT side | 24.4 ± 2.71 N·m | 18 ft·lb | p. 289 |
| Shift plate nut | 9 ± 1 N·m | p. 301 | |
| Battery ground | 3 N·m | 27 in·lb | p. 364 |
| CPS retaining screw | 10 ± 1 N·m | p. 367 | |
| MAPTS retaining screw | 6 ± 0.68 N·m | 53 in·lb | p. 370 |
| Fuel tank retaining | 6.5 ± 0.5 N·m | p. 382 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 386 |
| Ignition coil retaining bolt | 8 ± 1 N·m | p. 413 | |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 420 | |
| Air intake tube retaining | 1.6 ± 0.4 N·m | p. 459 | |
| Clamping screw | 4.5 ± 0.5 N·m | p. 460 | |
| Clamping screw | 0.4 ± 0.1 N·m | p. 460 | |
| Handlebar tip screw | 0.5 ± 0.11 N·m | 4 in·lb | p. 460 |
| Winch retaining screws | 16 ± 2.03 N·m | 142 in·lb | p. 465 |
| Winch retaining screws | 7 ± 5 N·m | p. 465 | |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 476 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 476 | |
| Pinion nut | 180 ± 15 N·m | p. 476 | |
| Front propeller shaft | 75 ± 5 N·m | p. 476 | |
| Adapter retaining screw | 74.6 ± 5.42 N·m | 55 ft·lb | p. 476 |
| M8 nut securing front | 24.5 ± 3.5 N·m | p. 477 | |
| M10 nuts securing front | 61 ± 9 N·m | p. 477 | |
| Hi-temp bearing grease | 75 ± 5 N·m | p. 480 | |
| Wheel hub nut | 204.7 ± 14.91 N·m | 151 ft·lb | p. 482 |
| Propeller shaft screw | 75 ± 5 N·m | p. 486 | |
| Proper grease fitting location | 74.6 ± 5.42 N·m | 55 ft·lb | p. 486 |
| PRELOAD gear | 0.6 N·m | 5 in·lb | p. 489 |
| Final drive housing | 32 ± 3 N·m | p. 492 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 20.5 L | p. 651 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 126 | |
| Spark plug | 0.7 mm | p. 626 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 15 |
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