BRP INTRODUCTION GENERAL 2015 Shop manual
BRP INTRODUCTION GENERAL · 2015 · shop manual · 534 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| COOLANT DRAIN PLUG Gasket ring | 5 ± 0.56 N·m | 44 in·lb | p. 27 |
| Differential | 22.5 ± 2.5 N·m | p. 32 | |
| Filler plug | 100 ± 10 N·m | p. 33 | |
| Engine mounting bolts | 62.5 ± 7.5 N·m | p. 52 | |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 52 |
| Nut facing outwards | 40 ± 1 N·m | p. 59 | |
| Nut facing outwards | 13 ± 1 N·m | p. 59 | |
| Taining nuts | 13 ± 1 N·m | p. 62 | |
| Head pipe nuts | 13 ± 1.02 N·m | 115 in·lb | p. 62 |
| Compression spring | 30 ± 2 N·m | p. 70 | |
| RADIATOR COOLING FAN SCREWS housing | 10 ± 2 N·m | p. 83 | |
| Relay Location | 10.1 ± 2.03 N·m | 89 in·lb | p. 83 |
| Sequence for screws on water pump | 10 ± 1 N·m | p. 84 | |
| Gasket ring | 10 ± 1 N·m | p. 93 | |
| Thread on crankshaft | 180.3 ± 9.49 N·m | 133 ft·lb | p. 97 |
| Valve cover retaining screws | 7 ± 0.8 N·m | p. 111 | |
| Pan head screw | 10 ± 1 N·m | p. 113 | |
| Camshaft | 10 ± 1 N·m | p. 135 | |
| Counter Shaft (PTO side) Ball Bearing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 152 |
| Drive pulley screw counterclockwise | 100 ± 7 N·m | p. 174 | |
| Driven pulley screw | 20 ± 1 N·m | 15 ft·lb | p. 181 |
| Unplug connector from coupling unit | 3 ± 0.4 N·m | p. 201 | |
| Unplug connector from coupling unit | 3.1 ± 0.45 N·m | 27 in·lb | p. 201 |
| Actuator screws | 20 ± 2 N·m | p. 203 | |
| Threads of coupling unit screws | 25 ± 3.5 N·m | p. 209 | |
| Threads of coupling unit screws | 24.4 ± 4.07 N·m | 18 ft·lb | p. 209 |
| Shift plate nut | 9 ± 1 N·m | 80 in·lb | p. 215 |
| TPS retaining screws | 3 N·m | p. 274 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 293 |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 328 | |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 358 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 358 | |
| Pinion nut | 180 ± 15 N·m | p. 358 | |
| Front propeller shaft | 75 ± 5 N·m | p. 358 | |
| Adapter retaining screw | 74.6 ± 5.42 N·m | 55 ft·lb | p. 358 |
| M8 nut securing front | 24.5 ± 3.5 N·m | p. 358 | |
| M10 nuts securing front | 61 ± 9 N·m | p. 358 | |
| Hi-temp bearing grease | 75 ± 5 N·m | p. 362 | |
| Final drive retaining nuts | 89.5 ± 5.42 N·m | 66 ft·lb | p. 375 |
| Final drive housing | 32 ± 3 N·m | p. 375 | |
| Locking nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 382 |
| Brake lever mounting | 9 ± 1 N·m | p. 385 | |
| Tie rod end retaining nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 389 |
| Pitman arm retaining nut | 56.9 ± 8.13 N·m | 42 ft·lb | p. 391 |
| Retaining nuts, DPS | 24.5 ± 3.5 N·m | p. 407 | |
| Heat shield retaining nuts | 24.4 ± 4.07 N·m | 18 ft·lb | p. 407 |
| DPS bracket retaining | 24.5 ± 3.5 N·m | p. 409 | |
| Steering column retainer | 24.4 ± 4.07 N·m | 18 ft·lb | p. 409 |
| Positioning screw | 50 N·m | 37 ft·lb | p. 415 |
| Pitman arm retaining nut | 71.9 ± 8.13 N·m | 53 ft·lb | p. 415 |
| Suspension | 3 ± 0.5 N·m | p. 418 | |
| Suspension | 3.1 ± 0.45 N·m | 27 in·lb | p. 418 |
| Upper shock absorber | 61 ± 9 N·m | p. 420 | |
| Lower shock absorber | 73 ± 7 N·m | p. 420 | |
| Nut securing ball joint | 48 ± 6 N·m | p. 421 | |
| Ball joint nut | 45 ± 5 N·m | p. 422 | |
| Shock absorber nuts | 61 ± 9 N·m | p. 428 | |
| Shock absorber nut | 61 ± 9.49 N·m | 45 ft·lb | p. 428 |
| Screws securing sway | 24.5 ± 3.5 N·m | p. 430 | |
| Lower nut retaining shock absorber | 24.4 ± 4.07 N·m | 18 ft·lb | p. 430 |
| Screws securing sway | 61 ± 9 N·m | p. 430 | |
| Trailing arm threads | 255 ± 10 N·m | p. 432 | |
| LH side nut | 254.9 ± 9.49 N·m | 188 ft·lb | p. 432 |
| Bolts securing trailing | 61 ± 9 N·m | p. 432 | |
| Pivot seals | 61 ± 9.49 N·m | 45 ft·lb | p. 432 |
| Protective plate retaining | 4.5 ± 0.5 N·m | p. 432 | |
| Brake caliper | 8.5 ± 1.5 N·m | p. 438 | |
| Brake light switch | 28.5 ± 1.36 N·m | 21 ft·lb | p. 441 |
| Brake pedal bolt | 10 ± 2 N·m | p. 441 | |
| Brake pedal nut | 27.5 ± 2.5 N·m | p. 441 | |
| Brake hose screw | 28.5 ± 1.5 N·m | p. 442 | |
| Caliper retaining screws | 61 ± 9 N·m | p. 443 | |
| Brake disc screws | 33.9 ± 4.07 N·m | 25 ft·lb | p. 445 |
| Screws securing footrest | 4.5 ± 0.5 N·m | p. 458 | |
| Rear body module retaining screws | 15 ± 2 N·m | p. 459 | |
| Rear rack lower screws | 15 ± 2.03 N·m | 133 in·lb | p. 459 |
| Rear fender screws | 15 ± 2.03 N·m | 133 in·lb | p. 459 |
| Compartment screws | 4.5 ± 0.45 N·m | 40 in·lb | p. 460 |
| Retaining screws | 4.5 ± 0.45 N·m | 40 in·lb | p. 463 |
| Footrest panel retaining | 4.5 ± 0.5 N·m | p. 465 | |
| Retaining screw | 24.4 ± 2.71 N·m | 18 ft·lb | p. 465 |
| Screws securing fender | 4.5 ± 0.5 N·m | p. 466 | |
| Front rack | 4.5 ± 0.45 N·m | 40 in·lb | p. 466 |
| Screws securing rear | 4.5 ± 0.5 N·m | p. 467 | |
| Lower screws securing | 15 ± 2 N·m | p. 467 | |
| Footrest bracket nuts | 24.4 ± 4.07 N·m | 18 ft·lb | p. 470 |
| Wheel nut | 100 N·m | 74 ft·lb | p. 479 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 20.5 L | p. 476 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 115 | |
| Spark plug | 0.7 mm | p. 475 |
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