BRP NOTICE This 2016 Shop manual
BRP NOTICE This · 2016 · shop manual · 595 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Tail pipe retaining screws | 11 ± 1.02 N·m | 97 in·lb | p. 18 |
| Magnetic drain plug | 20 ± 2 N·m | p. 19 | |
| Magnetic drain plug | 29.8 ± 1.36 N·m | 22 ft·lb | p. 20 |
| Oil filter cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 21 |
| Washer | 10 ± 1 N·m | p. 23 | |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 23 |
| Bleed screws | 3.5 ± 0.45 N·m | 31 in·lb | p. 24 |
| Oil level plug | 5 ± 0.6 N·m | p. 25 | |
| Filler plug | 22.5 ± 2.5 N·m | p. 30 | |
| Spark plug | 20 ± 2 N·m | p. 30 | |
| Spark plug | 11 ± 1 N·m | p. 30 | |
| Drain plug | 2.5 ± 0.45 N·m | 22 in·lb | p. 31 |
| Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 31 |
| Drain plug Beadlock screws | 5 ± 1.02 N·m | 44 in·lb | p. 32 |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 50 |
| Head pipe nuts | 13 ± 1 N·m | p. 59 | |
| Rear cylinder | 13 ± 1.02 N·m | 115 in·lb | p. 59 |
| Oil Strainer screws | 6 ± 0.7 N·m | p. 71 | |
| Radiator upper retaining | 10 ± 2 N·m | p. 80 | |
| Radiator cooling fan | 10 ± 2 N·m | p. 82 | |
| Water pump housing | 10 ± 1 N·m | p. 83 | |
| Magneto cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 96 |
| Stator Connector Access | 1 ± 1.02 N·m | 9 in·lb | p. 96 |
| Stator retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 98 |
| Sprag clutch housing | 30 ± 2 N·m | p. 101 | |
| CVT back cover | 6 ± 0.5 N·m | p. 103 | |
| Intake manifold | 20 ± 2 N·m | p. 106 | |
| Retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 106 |
| Valve cover retaining | 7 ± 0.8 N·m | p. 113 | |
| M6 cylinder head | 10 ± 1 N·m | p. 120 | |
| Chain tensioner plug | 4.5 ± 0.5 N·m | p. 136 | |
| Camshaft timing gear | 10 ± 1 N·m | p. 138 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 143 |
| Rear bearing cover | 10 ± 1 N·m | p. 148 | |
| Front bearing cover | 10 ± 1 N·m | p. 149 | |
| PTO cover screws | 10 ± 1 N·m | p. 153 | |
| 570 and 850 Engines screws | 29.8 ± 1.36 N·m | 22 ft·lb | p. 165 |
| CVT cover screws | 7 ± 0.79 N·m | 62 in·lb | p. 171 |
| Lock nuts | 8 ± 1.02 N·m | 71 in·lb | p. 180 |
| Threaded stud | 50 ± 2 N·m | p. 181 | |
| REQUIRED TOOL Stud | 44.7 ± 1.36 N·m | 33 ft·lb | p. 189 |
| Counter nut | 35.3 ± 1.36 N·m | 26 ft·lb | p. 192 |
| CVT hose clamps | 2.5 ± 0.45 N·m | 22 in·lb | p. 198 |
| Drive pulley nut | 80 ± 1 N·m | p. 209 | |
| M12 X 10 set screw | 65.1 ± 1.36 N·m | 48 ft·lb | p. 209 |
| VSS retaining screw | 10 ± 1 N·m | p. 227 | |
| GBPS retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 229 |
| GBPS retaining screws | 3 ± 0.3 N·m | p. 229 | |
| Indicator switch | 10.1 ± 1.02 N·m | 89 in·lb | p. 229 |
| Indicator switch | 3 ± 0.3 N·m | p. 229 | |
| Indicator switch | 3.1 ± 0.34 N·m | 27 in·lb | p. 229 |
| Actuator screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 231 |
| Set ignition switch | 2.7 N·m | 2 ft·lb | p. 231 |
| Shaft CVT side | 25 ± 3 N·m | p. 246 | |
| Shaft CVT side | 24.4 ± 2.71 N·m | 18 ft·lb | p. 246 |
| Gearbox retaining nuts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 247 |
| Shift plate nut | 9 ± 1 N·m | p. 252 | |
| Fuel rail retaining screws | 10 ± 1 N·m | p. 309 | |
| TPS retaining screws | 3 N·m | 27 in·lb | p. 315 |
| MAPTS retaining screw | 6 ± 0.68 N·m | 53 in·lb | p. 320 |
| Fuel tank retaining | 6.5 ± 0.5 N·m | p. 332 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 336 |
| Ignition coil retaining bolt | 8 ± 1 N·m | p. 362 | |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 369 | |
| Winch retaining screws | 16 ± 2.03 N·m | 142 in·lb | p. 393 |
| Winch retaining screws | 7 ± 5 N·m | p. 393 | |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 404 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 404 | |
| Pinion nut | 180 ± 15 N·m | p. 404 | |
| Front propeller shaft | 75 ± 5 N·m | p. 404 | |
| Adapter retaining screw | 74.6 ± 5.42 N·m | 55 ft·lb | p. 404 |
| M8 nut securing front | 24.5 ± 3.5 N·m | p. 405 | |
| M10 nuts securing front | 61 ± 9 N·m | p. 405 | |
| Hi-temp bearing grease | 75 ± 5 N·m | p. 408 | |
| Final drive retaining nuts | 89.5 ± 5.42 N·m | 66 ft·lb | p. 421 |
| Final drive housing | 32 ± 3 N·m | p. 421 | |
| Locking nut | 34 ± 2 N·m | p. 427 | |
| Grip cap screw | 0.4 ± 0.1 N·m | p. 428 | |
| Grip cap screw | 0.5 ± 0.11 N·m | 4 in·lb | p. 428 |
| Brake lever mounting | 9 ± 1 N·m | p. 430 | |
| Tie-rod lock nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 433 |
| Tie-rod lock nut | 72 ± 7 N·m | 53 ft·lb | p. 433 |
| Retaining nuts, DPS | 24.5 ± 3.5 N·m | p. 451 | |
| Heat shield retaining nuts | 24.4 ± 4.07 N·m | 18 ft·lb | p. 451 |
| DPS bracket retaining | 24.4 ± 4.07 N·m | 18 ft·lb | p. 453 |
| Positioning screw | 50 N·m | 37 ft·lb | p. 458 |
| Pitman arm retaining nut | 71.9 ± 8.13 N·m | 53 ft·lb | p. 459 |
| Suspension | 3 ± 0.5 N·m | p. 461 | |
| Suspension | 73.2 ± 6.78 N·m | 54 ft·lb | p. 461 |
| Upper shock absorber | 61 ± 9 N·m | p. 463 | |
| Lower shock absorber | 73 ± 7 N·m | p. 463 | |
| Nut securing ball joint | 48 ± 6 N·m | p. 464 | |
| Ball joint nut | 45 ± 5 N·m | p. 465 | |
| Shock absorber nuts | 61 ± 9 N·m | p. 471 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine oil | 2 L | p. 20 | |
| Fuel tank | 20.5 L | p. 530 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 118 | |
| HB3 | — | p. 529 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 14 |
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