BRP Maverick 2023 Service

BRP Maverick · 2023 · service manual · 2159 pages

BRP Maverick
2023
Service manual
2159 pages
Side-by-side

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Front engine mount	24.5 ± 3.5 N·m		p. 66
Rear engine mount	61 ± 9 N·m		p. 66
Air Intake System	2.5 ± 0.5 N·m		p. 67
Air Intake System	3.5 ± 0.45 N·m	31 in·lb	p. 69
Air filter housing	10 ± 2 N·m		p. 72
Air Intake Resonator	1.1 ± 0.1 N·m		p. 72
Air Intake Resonator	2.5 ± 0.5 N·m		p. 72
Norma clamp	2.5 ± 0.45 N·m	22 in·lb	p. 72
RH Engine Hose	1.05 ± 0.15 N·m		p. 73
Exhaust System	10.1 ± 2.03 N·m	89 in·lb	p. 75
Exhaust System	4 ± 0.45 N·m	35 in·lb	p. 77
Tail pipe retaining	32 ± 2 N·m		p. 80
Cylinder head pipe	13 ± 1 N·m		p. 82
Muffler retaining nuts	24.4 ± 4.07 N·m	18 ft·lb	p. 82
Muffler retaining nuts	58 ± 2 N·m		p. 82
Exhaust pipe clamp	58.3 ± 1.36 N·m	43 ft·lb	p. 82
Exhaust pipe clamp	24.5 ± 3.5 N·m		p. 82
Inspecting Front Head Pipe	4 ± 0.45 N·m	35 in·lb	p. 83
Gear clamp	8 ± 0.5 N·m		p. 83
Coolant drain plug	10.1 ± 1.02 N·m	89 in·lb	p. 89
Mono Cylinder Engines	10 ± 2 N·m		p. 94
Shift lever handle nut	15.5 ± 1.47 N·m	137 in·lb	p. 97
Shift plate nut	9 ± 1.02 N·m	80 in·lb	p. 99
Accelerator pedal nuts	13 ± 1 N·m		p. 114
Fuel Tank And Fuel Pump	22.5 ± 2.5 N·m		p. 117
Fuel Tank And Fuel Pump	23 ± 2.71 N·m	17 ft·lb	p. 117
Fuel tank nut	6.6 ± 0.45 N·m	58 in·lb	p. 124
Fuel Tank And Fuel Pump	60 ± 5 N·m		p. 127
Fuel pump nut	59.7 ± 5.42 N·m	44 ft·lb	p. 127
Pre-filter	2.5 ± 0.5 N·m		p. 133
Purge valve harness	2.5 ± 0.45 N·m	22 in·lb	p. 133
Twin-cylinders engine	9 ± 1 N·m		p. 137
Battery holder	7 ± 1 N·m		p. 162
Retaining screws	7 ± 1.02 N·m	62 in·lb	p. 162
Battery post screw	4.5 ± 0.45 N·m	40 in·lb	p. 162
Ignition coil retaining	8 ± 1 N·m		p. 165
Mono Cylinder Engine	11 N·m		p. 166
Spark plug	11 N·m	97 in·lb	p. 166
Tailight/brake light unit	7 ± 1 N·m		p. 177
Winch screws	16 ± 2.03 N·m	142 in·lb	p. 190
Hexagonal screws	17.5 ± 2.49 N·m	155 in·lb	p. 190
Skid plate retaining	10 ± 2 N·m		p. 190
Winch cable nuts	7 ± 0.45 N·m	62 in·lb	p. 190
M8 x 25 Bolt	16 ± 2.03 N·m	142 in·lb	p. 190
Wheel lug nuts	100.3 ± 9.49 N·m	74 ft·lb	p. 193
Beadlock screws	14 ± 1 N·m		p. 194
Beadlock screws	29 ± 1 N·m		p. 194
Smart-Lok Differential	12 ± 2 N·m		p. 197
Filler plug	16.5 ± 2.5 N·m		p. 218
Drain plug	2.7 ± 0.45 N·m	24 in·lb	p. 218
Housing screws	36.6 ± 2.71 N·m	27 ft·lb	p. 234
Differential housing	23.5 ± 3.5 N·m		p. 234
Pinion bearing nut	203.4 ± 13.56 N·m	150 ft·lb	p. 234
Multifunction differential tool	285 ± 15 N·m		p. 243
Pinion nut	284.7 ± 13.56 N·m	210 ft·lb	p. 243
Ring gear screw	18.4 ± 0.95 N·m	13.6 ft·lb	p. 243
Castellated nut	249.5 ± 14.91 N·m	184 ft·lb	p. 248
Peller shaft nut	48 ± 6 N·m		p. 252
Bearing flange bolts	47.5 ± 5.42 N·m	35 ft·lb	p. 252
Bearing flange bolts	31.5 ± 3.5 N·m		p. 252
Propeller shaft nut	31.2 ± 4.07 N·m	23 ft·lb	p. 252
Tie-rod end jam nuts	33.9 ± 1.36 N·m	25 ft·lb	p. 261
Steering wheel nut	59.7 ± 5.42 N·m	44 ft·lb	p. 262
Nut only	40 ± 5 N·m		p. 265
Steering shaft yoke nut	40.7 ± 5.42 N·m	30 ft·lb	p. 265
Steering shaft pinch	40 ± 5 N·m		p. 266
Steering System	34 ± 2 N·m		p. 268
Tie rod end locking nut	33.9 ± 1.36 N·m	25 ft·lb	p. 269
Wheel Bearings	48 ± 6 N·m		p. 269
Dynamic Power Steering	2 N·m		p. 275
Steering wheel centered and no effort	1.5 N·m		p. 275
Front Suspension	0.75 ± 0.25 N·m		p. 289
Front Suspension	0.8 ± 0.23 N·m	7 in·lb	p. 289
Shock absorber	74.5 ± 4.5 N·m		p. 290
Stabilizer link nut	105 ± 15 N·m		p. 291
Nut securing lower ball	62.5 ± 7.5 N·m		p. 291
Nut securing	105 ± 15 N·m		p. 291
Rear Suspension	5 N·m		p. 295
Rear Suspension	0.8 ± 0.23 N·m	7 in·lb	p. 295
Brakes	5 ± 0.5 N·m		p. 304
Brake caliper	33.5 ± 3.5 N·m		p. 304
Brakes	28.5 ± 1.5 N·m		p. 307
Brake light switch	28.5 ± 1.36 N·m	21 ft·lb	p. 307
Rod locking nut	14 ± 1.02 N·m	124 in·lb	p. 308
Caliper retaining screw	50.2 ± 4.07 N·m	37 ft·lb	p. 309
Brake hose screw	28.5 ± 1.36 N·m	21 ft·lb	p. 309
Brake disc screw	33.9 ± 4.07 N·m	25 ft·lb	p. 310
Brake pad pin	10.1 ± 1.47 N·m	89 in·lb	p. 310
Banjo fitting screw	28.5 ± 1.5 N·m		p. 319
Brakes	14 ± 1 N·m		p. 320
Brake hose banjo	28.5 ± 1.5 N·m		p. 320
Caliper	28.5 ± 1.36 N·m	21 ft·lb	p. 320
WSS retaining screw	4.5 ± 0.45 N·m	40 in·lb	p. 322
WSS retaining screw	13.5 ± 1.5 N·m		p. 322
WSS support screws	13.4 ± 1.47 N·m	119 in·lb	p. 322
Brakes	8 ± 2 N·m		p. 325
Upper screws	17.5 ± 2.49 N·m	155 in·lb	p. 360
Lower screws	24.4 ± 4.07 N·m	18 ft·lb	p. 360
Hinge bolts	7.5 N·m	66 in·lb	p. 360
Door lock striker bolts	24.4 ± 4.07 N·m	18 ft·lb	p. 361
Hinge bolts	24.4 ± 4.07 N·m	18 ft·lb	p. 361
M10 cage screws	24.4 ± 4.07 N·m	18 ft·lb	p. 371

Capacities

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Engine oil	0.5 L		p. 1218
Engine oil	2 L		p. 1681

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
M10	—	p. 514
HD9	—	p. 1059
HD8	—	p. 1059
G2L	—	p. 1060
HD10	—	p. 1062
H11	—	p. 1256

Service intervals

Values extracted from the document text. Check against the original before service work.

Item	Value	PDF page
Spark plug service	5 years	p. 44
Coolant change	5 years	p. 88
Brake inspection	2 years	p. 1191

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