BRP Maverick 2023 Service
BRP Maverick · 2023 · service manual · 1492 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Engine mount screw | 61 ± 9 N·m | p. 59 | |
| Engine support screws | 61 ± 9.49 N·m | 45 ft·lb | p. 59 |
| Air Intake System | 3.5 ± 0.5 N·m | p. 61 | |
| Air Intake System | 3.75 ± 0.75 N·m | p. 62 | |
| Air Intake System | 5.5 ± 0.5 N·m | p. 62 | |
| Air Intake System | 2.5 ± 0.5 N·m | p. 63 | |
| Air filter housing | 10 ± 2 N·m | p. 66 | |
| Exhaust System | 7 ± 1 N·m | p. 68 | |
| Exhaust System | 42.5 ± 2.5 N·m | p. 71 | |
| Sensor probe as it could affect its operation | 10 ± 2 N·m | p. 74 | |
| Muffler cover screws | 10.1 ± 2.03 N·m | 89 in·lb | p. 74 |
| Oxygen sensor | 50.2 ± 9.49 N·m | 37 ft·lb | p. 74 |
| Shift lever handle Nut | 15.5 ± 1.47 N·m | 137 in·lb | p. 88 |
| Shift plate nut | 9 ± 1.02 N·m | 80 in·lb | p. 90 |
| Fan screw | 8 ± 1.02 N·m | 71 in·lb | p. 95 |
| Accelerator pedal | 13 ± 1 N·m | p. 111 | |
| Retaining nuts | 13 ± 1.02 N·m | 115 in·lb | p. 111 |
| NOTICE Fuel pump nut | 59.7 ± 5.42 N·m | 44 ft·lb | p. 123 |
| Pre-filter | 2.5 ± 0.5 N·m | p. 130 | |
| Retaining screw | 2.5 ± 0.45 N·m | 22 in·lb | p. 130 |
| Protective plate | 6.5 ± 0.5 N·m | p. 130 | |
| Retaining screw | 6.6 ± 0.45 N·m | 58 in·lb | p. 130 |
| Chassis ground screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 135 |
| Engine ground screw | 9 ± 1.02 N·m | 80 in·lb | p. 135 |
| Battery holder | 5 ± 1 N·m | p. 158 | |
| Retaining nut | 5 ± 1.02 N·m | 44 in·lb | p. 158 |
| Battery post screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 158 |
| Overtighten spark plugs, engine dam | 11 N·m | p. 162 | |
| Spark plug | 11 N·m | 97 in·lb | p. 162 |
| Ignition coil retaining | 9 ± 1 N·m | p. 163 | |
| Retaining screws | 8 ± 1.02 N·m | 71 in·lb | p. 163 |
| Multifunction switch 4.5 | 5.5 N·m | p. 176 | |
| Wheel lug nuts | 120.7 ± 5.42 N·m | 89 ft·lb | p. 187 |
| Beadlock inner ring shoulder | 24.4 ± 1.36 N·m | 18 ft·lb | p. 188 |
| Beadlock screws | 14 ± 1 N·m | p. 188 | |
| Beadlock clamp ring edge | 14 ± 1.02 N·m | 124 in·lb | p. 188 |
| Beadlock screws | 25 ± 1 N·m | p. 189 | |
| Smart-Lok Differential | 12 ± 2 N·m | p. 191 | |
| Castellated nut | 249.5 ± 14.91 N·m | 184 ft·lb | p. 210 |
| Peller shaft nut | 48 ± 6 N·m | p. 214 | |
| Bearing flange bolts | 47.5 ± 5.42 N·m | 35 ft·lb | p. 214 |
| Bearing flange bolts | 31.5 ± 3.5 N·m | p. 214 | |
| Propeller shaft nut | 31.2 ± 4.07 N·m | 23 ft·lb | p. 214 |
| Sleeve locking nuts | 33.9 ± 1.36 N·m | 25 ft·lb | p. 226 |
| UNEQUAL TURNING RADIUS B on nut | 40.7 ± 5.42 N·m | 30 ft·lb | p. 226 |
| C on bolts | 21.7 ± 1.36 N·m | 16 ft·lb | p. 226 |
| Steering wheel nut | 59.7 ± 5.42 N·m | 44 ft·lb | p. 227 |
| Nut only | 40 ± 5 N·m | p. 230 | |
| Steering shaft yoke nut | 40.7 ± 5.42 N·m | 30 ft·lb | p. 230 |
| Steering shaft pinch | 40 ± 5 N·m | p. 231 | |
| Tie-rod end nut | 104.4 ± 14.91 N·m | 77 ft·lb | p. 237 |
| Tie-rod end jam nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 237 |
| Steering column | 10 N·m | p. 243 | |
| IMU retaining screws | 10.1 ± 2.03 N·m | 89 in·lb | p. 269 |
| SPS screw | 5 ± 0.45 N·m | 44 in·lb | p. 269 |
| VAS screw and nut | 10.1 ± 2.03 N·m | 89 in·lb | p. 270 |
| SDCU screw | 1.1 ± 0.11 N·m | 10 in·lb | p. 271 |
| Front Suspension | 120 ± 10 N·m | p. 273 | |
| Suspension | 0.75 ± 0.25 N·m | p. 273 | |
| Suspension | 0.8 ± 0.23 N·m | 7 in·lb | p. 273 |
| Shock absorber nuts | 120.7 ± 9.49 N·m | 89 ft·lb | p. 276 |
| Suspension | 120.7 ± 9.49 N·m | 89 ft·lb | p. 281 |
| Rear Suspension | 120 ± 10 N·m | p. 282 | |
| Brakes | 1.2 ± 0.1 N·m | p. 289 | |
| Brake light switch | 28.5 ± 1.5 N·m | p. 291 | |
| Cylinder | 28.5 ± 1.36 N·m | 21 ft·lb | p. 291 |
| Ment, remove brake hose banjo fitting screw | 28.5 ± 1.5 N·m | p. 292 | |
| Caliper retaining screw | 50.2 ± 4.07 N·m | 37 ft·lb | p. 293 |
| Brake pad pin | 10.1 ± 1.47 N·m | 89 in·lb | p. 293 |
| Brake disc screw | 33.9 ± 4.07 N·m | 25 ft·lb | p. 294 |
| Wheel lug nut | 120.7 ± 5.42 N·m | 89 ft·lb | p. 351 |
| Intake manifold screws | 9 ± 1.02 N·m | 80 in·lb | p. 407 |
| Clamps | 4 ± 0.45 N·m | 35 in·lb | p. 407 |
| Secondary drain plug | 15 ± 2.03 N·m | 133 in·lb | p. 415 |
| Secondary drain plug | 30 ± 3 N·m | p. 415 | |
| Magnetic drain plug | 29.8 ± 2.71 N·m | 22 ft·lb | p. 415 |
| Oil filler tube screw | 7 ± 0.79 N·m | 62 in·lb | p. 418 |
| Cylinder block | 10.1 ± 1.02 N·m | 89 in·lb | p. 419 |
| Cover screws | 11 ± 1 N·m | p. 428 | |
| Washers | 15 ± 2 N·m | p. 428 | |
| Secondary drain plug | 5 ± 0.6 N·m | p. 428 | |
| Cover screws | 5 ± 0.56 N·m | 44 in·lb | p. 428 |
| Banjo bolt | 19 ± 2.03 N·m | 168 in·lb | p. 430 |
| Water pump housing | 9 ± 1 N·m | p. 438 | |
| Water pump drive gear | 9 ± 1 N·m | p. 439 | |
| Magneto and Starter | 9 ± 1 N·m | p. 441 | |
| CPS screw | 9 ± 1 N·m | p. 443 | |
| Stator Continuity Test | 9 ± 1 N·m | p. 445 | |
| Magneto cover screws | 9 ± 1.02 N·m | 80 in·lb | p. 445 |
| Rotor retaining screw | 150.5 ± 9.49 N·m | 111 ft·lb | p. 448 |
| Sprag clutch housing | 30 ± 2 N·m | p. 449 | |
| Starter screws | 9 ± 1 N·m | p. 451 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| HD9 | — | p. 1002 | |
| HD8 | — | p. 1002 | |
| G2L | — | p. 1003 | |
| HD10 | — | p. 1005 | |
| MA2 | — | p. 1195 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug service | 5 years | p. 44 | |
| Coolant change | 5 years | p. 80 | |
| Brake inspection | 2 years | p. 1144 |
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