BRP Outlander 2023 Service
BRP Outlander · 2023 · service manual · 1644 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Tail pipe retaining | 11 ± 1 N·m | p. 48 | |
| Bleed screws | 5 ± 0.56 N·m | 44 in·lb | p. 51 |
| Drain plug | 7.5 ± 0.45 N·m | 66 in·lb | p. 54 |
| Filler plug Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 54 |
| Washer | 22.5 ± 2.5 N·m | p. 55 | |
| Drain plug | 80 ± 5 N·m | p. 55 | |
| Wheel lug nuts | 80 ± 5.42 N·m | 59 ft·lb | p. 55 |
| Beadlock screws | 11 ± 1.02 N·m | 97 in·lb | p. 56 |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 77 |
| Air Intake System | 1.6 ± 0.4 N·m | p. 78 | |
| Nut facing outwards | 40 ± 1 N·m | p. 90 | |
| Nut facing outwards | 13 ± 1 N·m | p. 90 | |
| Twin Cylinder Models | 9 ± 1 N·m | p. 91 | |
| Nut facing outwards | 10 ± 2 N·m | p. 91 | |
| Exhaust System | 13 ± 1 N·m | p. 96 | |
| Head pipe nuts | 13 ± 1.02 N·m | 115 in·lb | p. 96 |
| Radiator upper | 10 ± 2 N·m | p. 102 | |
| Retaining bolts | 10.1 ± 2.03 N·m | 89 in·lb | p. 102 |
| Radiator cooling fan | 10 ± 2 N·m | p. 104 | |
| Shift plate nut | 9 ± 1.02 N·m | 80 in·lb | p. 111 |
| TAS housing retaining | 3.5 ± 0.5 N·m | p. 129 | |
| Fuel tank retaining | 6.5 ± 0.5 N·m | p. 143 | |
| Fuel pump retaining | 29 ± 1 N·m | p. 146 | |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 173 | |
| Ignition coil retaining | 9 ± 1 N·m | p. 177 | |
| Heated Throttle Lever | 1.6 ± 0.4 N·m | p. 213 | |
| Lever retaining screw | 1.6 ± 0.45 N·m | 14 in·lb | p. 213 |
| Gauge support Clamping screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 214 |
| Switch harness | 0.4 ± 0.1 N·m | p. 214 | |
| Handlebar tip screw | 0.5 ± 0.11 N·m | 4 in·lb | p. 214 |
| Beadlock screws | 3 ± 1 N·m | 27 in·lb | p. 222 |
| Beadlock screws | 8 ± 1 N·m | 71 in·lb | p. 222 |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 236 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 236 | |
| Pinion nut | 180.3 ± 14.91 N·m | 133 ft·lb | p. 237 |
| Front propeller shaft | 75 ± 5 N·m | p. 237 | |
| Front differential | 61 ± 9.49 N·m | 45 ft·lb | p. 237 |
| Propeller shaft screw | 74.6 ± 5.42 N·m | 55 ft·lb | p. 238 |
| Castellated nut | 204.7 ± 14.91 N·m | 151 ft·lb | p. 243 |
| Wheel speed sensor | 13.5 ± 1.5 N·m | p. 244 | |
| Support screw | 13.4 ± 1.47 N·m | 119 in·lb | p. 244 |
| Preload Specification Carrier/Ring Gear | 1.5 N·m | 13 in·lb | p. 247 |
| Carrier ring gear | 37 ± 3 N·m | p. 249 | |
| Visco-4Lok / ring gear | 37 ± 3 N·m | p. 263 | |
| M8 nut securing front | 24.5 ± 3.5 N·m | p. 264 | |
| M10 nuts securing | 61 ± 9 N·m | p. 264 | |
| Screw M12 | 75 ± 5 N·m | p. 265 | |
| Propeller shaft adapter | 74.6 ± 5.42 N·m | 55 ft·lb | p. 265 |
| Hi-temp bearing grease | 205 ± 15 N·m | p. 267 | |
| Wheel hub nut | 204.7 ± 14.91 N·m | 151 ft·lb | p. 269 |
| Above Remove shim | 0.5 N·m | 4 in·lb | p. 276 |
| Preload shim Final drive housing | 32 ± 3 N·m | p. 278 | |
| Tie-rod end locking nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 288 |
| Handlebar grip cap | 0.4 N·m | p. 289 | |
| Multifunction switch | 3.5 ± 0.5 N·m | p. 291 | |
| Brake lever mounting | 6 ± 1 N·m | 53 in·lb | p. 295 |
| Tie-rod lock nut | 33.9 ± 1.36 N·m | 25 ft·lb | p. 299 |
| Pitman arm retaining | 57.5 ± 7.5 N·m | p. 301 | |
| Steering column pinch | 43 ± 3 N·m | p. 302 | |
| Dynamic Power Steering | 24 ± 3.5 N·m | p. 304 | |
| Dynamic Power Steering | 1.5 N·m | p. 307 | |
| Lower support screws | 21.7 ± 1.36 N·m | 16 ft·lb | p. 312 |
| Front bolts | 24.5 ± 3.5 N·m | p. 314 | |
| Lateral bolts | 24.4 ± 4.07 N·m | 18 ft·lb | p. 314 |
| Nut only | 43 ± 3 N·m | p. 314 | |
| Pinch bolt nut | 43.4 ± 2.71 N·m | 32 ft·lb | p. 314 |
| Suspension | 3.1 ± 0.45 N·m | 27 in·lb | p. 319 |
| Suspension | 3 ± 0.5 N·m | p. 319 | |
| Suspension | 2.5 ± 0.5 N·m | p. 319 | |
| Suspension | 65 ± 5 N·m | p. 319 | |
| Suspension | 53 ± 3 N·m | p. 327 | |
| Suspension | 36.6 ± 5.42 N·m | 27 ft·lb | p. 327 |
| Suspension | 61 ± 9 N·m | p. 327 | |
| Rear Suspension | 24.5 ± 3.5 N·m | p. 328 | |
| Suspension | 255 ± 10 N·m | p. 328 | |
| Suspension | 4.5 ± 0.5 N·m | p. 328 | |
| Shock absorber nuts | 61 ± 9.49 N·m | 45 ft·lb | p. 329 |
| Screws securing | 24.5 ± 3.5 N·m | p. 331 | |
| Lower nut retaining shock absorber | 24.4 ± 4.07 N·m | 18 ft·lb | p. 331 |
| Screws securing | 61 ± 9 N·m | p. 331 | |
| Lower nut retaining shock absorber | 61 ± 9.49 N·m | 45 ft·lb | p. 331 |
| Lubricate trailing arm pivot seals | 61 ± 9 N·m | p. 333 | |
| Bolts securing trailing | 53 ± 3 N·m | p. 333 | |
| Protective plate | 4.5 ± 0.5 N·m | p. 333 | |
| Retaining nuts | 4.5 ± 0.45 N·m | 40 in·lb | p. 333 |
| LH trailing arm nut | 254.9 ± 9.49 N·m | 188 ft·lb | p. 333 |
| Brakes | 28.5 ± 1.5 N·m | p. 335 | |
| Brake caliper | 8.5 ± 1.5 N·m | p. 337 | |
| Brake light switch | 28.5 ± 1.5 N·m | p. 339 | |
| Brake pedal | 10 ± 2 N·m | p. 340 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 20.5 L | p. 408 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 521 | |
| HD9 | — | p. 1100 | |
| HD8 | — | p. 1100 | |
| G2L | — | p. 1101 | |
| HD10 | — | p. 1103 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Spark plug service | 200 hours | p. 1271 | |
| Valve clearance check | 100 hours | p. 1271 | |
| Coolant change | 5 years | p. 1271 |
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