BRP Outlander 2020 Service
BRP Outlander · 2020 · service manual · 1585 pages
Technical data
Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.
Tightening torque
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Tail pipe retaining screws | 11 ± 1.02 N·m | 97 in·lb | p. 21 |
| Reservoir | 10 ± 1 N·m | p. 24 | |
| Oil filter cover screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 24 |
| Coolant drain plug | 10.1 ± 1.02 N·m | 89 in·lb | p. 27 |
| Bleed screws | 5 ± 0.56 N·m | 44 in·lb | p. 27 |
| Indication of a gearbox problem | 20 ± 2 N·m | p. 29 | |
| Magnetic drain plug | 20 ± 2 N·m | p. 29 | |
| Oil level plug | 5 ± 0.56 N·m | 44 in·lb | p. 29 |
| Spark plug | 20.3 ± 1.36 N·m | 15 ft·lb | p. 33 |
| Spark plug | 11 ± 1.02 N·m | 97 in·lb | p. 33 |
| Filler plug | 22.5 ± 2.5 N·m | p. 33 | |
| Filler plug | 23 ± 2.71 N·m | 17 ft·lb | p. 33 |
| Drain plug | 7.5 ± 0.45 N·m | 66 in·lb | p. 35 |
| Wheel lug nuts | 80 ± 5 N·m | p. 35 | |
| Engine retaining bolts | 62.4 ± 8.13 N·m | 46 ft·lb | p. 54 |
| Suspension | 6 N·m | p. 65 | |
| Head pipe nuts | 13 ± 1 N·m | p. 72 | |
| Rear cylinder | 13 ± 1.02 N·m | 115 in·lb | p. 72 |
| Exhaust pipe clamp | 40.7 ± 1.36 N·m | 30 ft·lb | p. 76 |
| Oil Strainer screws | 6 ± 0.7 N·m | p. 91 | |
| Thermostat cover | 6 ± 0.7 N·m | p. 108 | |
| Retaining screws | 6 ± 0.68 N·m | 53 in·lb | p. 108 |
| Water pump impeller | 2.5 ± 0.34 N·m | 22 in·lb | p. 109 |
| Water pump housing | 10 ± 1 N·m | p. 109 | |
| Radiator upper retaining | 10 ± 2 N·m | p. 136 | |
| Regulator/rectifier (P/N 529 035 868) | 10.1 ± 1.02 N·m | 89 in·lb | p. 142 |
| Holding strip screws | 4 ± 0.45 N·m | 35 in·lb | p. 144 |
| Stator retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 144 |
| Rotor retaining screw | 150.5 ± 9.49 N·m | 111 ft·lb | p. 145 |
| Sprag clutch housing | 30 ± 2 N·m | p. 147 | |
| Starter mounting screw | 25 ± 3 N·m | p. 149 | |
| Retaining nut | 6 ± 0.45 N·m | 53 in·lb | p. 149 |
| CESS. Starter mounting screw | 24.4 ± 2.71 N·m | 18 ft·lb | p. 160 |
| CVT back cover | 6 ± 0.5 N·m | p. 160 | |
| Intake manifold | 20 ± 2 N·m | p. 163 | |
| Retaining screws | 20.3 ± 1.36 N·m | 15 ft·lb | p. 163 |
| Intake socket clamp | 0.7 ± 0.1 N·m | p. 166 | |
| Valve cover retaining | 7 ± 0.8 N·m | p. 176 | |
| M6 cylinder head | 10 ± 1 N·m | p. 183 | |
| M10 x 140 screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 183 |
| Camshaft timing gear | 10 ± 1 N·m | p. 255 | |
| Timing chain guide | 10 ± 1 N·m | p. 260 | |
| Bearing screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 260 |
| Rear bearing cover | 10 ± 1 N·m | p. 277 | |
| Front bearing cover | 10 ± 1 N·m | p. 278 | |
| PTO cover screws | 10 ± 1 N·m | p. 282 | |
| 570, 650 and 850 Engines screws | 29.8 ± 1.36 N·m | 22 ft·lb | p. 294 |
| Drive pulley screw | 120.7 ± 8.13 N·m | 89 ft·lb | p. 332 |
| Gearbox | 10.1 ± 1.02 N·m | 89 in·lb | p. 344 |
| CVT cover screws | 7 ± 1.02 N·m | 62 in·lb | p. 371 |
| CVT hose clamps | 2.5 ± 0.45 N·m | 22 in·lb | p. 371 |
| Lock nuts | 8 ± 1 N·m | p. 380 | |
| Threaded stud | 50 ± 2 N·m | p. 382 | |
| Drive pulley nut | 80 ± 1 N·m | p. 382 | |
| REQUIRED TOOL Stud | 44.7 ± 1.36 N·m | 33 ft·lb | p. 390 |
| Counter nut | 35.3 ± 1.36 N·m | 26 ft·lb | p. 393 |
| PIN B PIN C between battery | 10 ± 1 N·m | p. 400 | |
| VSS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 400 |
| Actuator screws | 24.4 ± 2.71 N·m | 18 ft·lb | p. 404 |
| Right housing | 24.4 ± 2.71 N·m | 18 ft·lb | p. 411 |
| Right housing | 10 ± 1 N·m | p. 411 | |
| Gear housing | 10 ± 1 N·m | p. 427 | |
| O-ring | 25 ± 3 N·m | p. 438 | |
| Shaft CVT side | 25 ± 3 N·m | p. 521 | |
| Shaft CVT side | 24.4 ± 2.71 N·m | 18 ft·lb | p. 521 |
| Gearbox retaining nuts | 24.4 ± 2.71 N·m | 18 ft·lb | p. 522 |
| Shift plate nut | 9 ± 1 N·m | p. 554 | |
| TAS housing retaining | 3.5 ± 0.5 N·m | p. 604 | |
| ECM screws | 2 ± 0.23 N·m | 18 in·lb | p. 609 |
| Fuel rail retaining screws | 10.1 ± 1.02 N·m | 89 in·lb | p. 614 |
| Throttle body retaining | 10 ± 1.2 N·m | p. 615 | |
| CPS retaining screw | 10.1 ± 1.02 N·m | 89 in·lb | p. 617 |
| Constant low voltage sensor fault | 16 ± 2 N·m | p. 621 | |
| ECM screws | 6.6 ± 0.45 N·m | 58 in·lb | p. 628 |
| Throttle plate edge | 10 ± 1 N·m | p. 632 | |
| Throttle body retaining | 7.5 ± 0.5 N·m | p. 633 | |
| MAPTS retaining screw | 6 ± 0.7 N·m | p. 638 | |
| Oxygen sensor circuit | 16 ± 2 N·m | p. 639 | |
| Knock sensor mounting | 20 ± 3 N·m | p. 642 | |
| Fuel tank retaining | 6.5 ± 0.5 N·m | p. 672 | |
| Fuel pump retaining nut | 28.5 ± 1.36 N·m | 21 ft·lb | p. 675 |
| Ignition coil retaining bolt | 8 ± 1 N·m | p. 701 | |
| Battery retaining plate | 4.5 ± 0.5 N·m | p. 713 | |
| Retaining screws | 0.9 ± 0.11 N·m | 8 in·lb | p. 748 |
| Air intake tube retaining | 1.6 ± 0.4 N·m | p. 753 | |
| Clamping screw | 4.5 ± 0.45 N·m | 40 in·lb | p. 754 |
| Clamping screw | 0.4 ± 0.1 N·m | p. 754 | |
| Handlebar tip screw | 0.5 ± 0.11 N·m | 4 in·lb | p. 754 |
| Winch retaining screws | 16 ± 2.03 N·m | 142 in·lb | p. 759 |
| Winch retaining screws | 7 ± 5 N·m | p. 759 | |
| Winch power cables nuts | 16 ± 2.03 N·m | 142 in·lb | p. 759 |
| Beadlock screws | 25 ± 1 N·m | p. 761 | |
| Beadlock screws | 14 ± 1 N·m | p. 761 | |
| Castellated nut | 205 ± 15 N·m | p. 768 | |
| Visco-Lok / ring gear | 37 ± 3 N·m | p. 775 | |
| Differential housing | 23.5 ± 3.5 N·m | p. 775 |
Capacities
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Fuel tank | 20.5 L | p. 942 |
Spark plugs
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| M10 | — | p. 181 |
Service intervals
Values extracted from the document text. Check against the original before service work.
| Item | Value | Also | PDF page |
|---|---|---|---|
| Brake inspection | 2 years | p. 16 |
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