Honda TRX500FE FM TM Manual

Honda TRX500FE FM TM · manual · 448 pages

Honda TRX500FE FM TM
Manual
448 pages
ATV

Technical data

Numbers below were extracted automatically from the document. Verify them against the original manual before you order parts or apply torque.

Tightening torque

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
Spark plug	22 N·m	2.2 kgf·m · 16 ft·lb	p. 17
Valve adjusting lock nut	17 N·m	1.7 kgf·m · 13 ft·lb	p. 17
Valve adjusting hole cap	12 N·m	1.2 kgf·m · 9 ft·lb	p. 17
Timing hole cap	10 N·m	1 kgf·m · 7 ft·lb	p. 17
Engine oil drain bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 17
Engine oil filter cover bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 17
Clutch adjusting screw lock nut	22 N·m	2.2 kgf·m · 16 ft·lb	p. 17
Relief valve cap	19 N·m	1.9 kgf·m · 14 ft·lb	p. 17
Carburetor insulator band screw	4 N·m	0.4 kgf·m · 3 ft·lb	p. 17
Cylinder head cap nut	39 N·m	4 kgf·m · 29 ft·lb	p. 18
Cam sprocket bolt	20 N·m	2 kgf·m · 15 ft·lb	p. 18
Cam chain tensioner pivot bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Exhaust pipe stud bolt	6 N·m	0.6 kgf·m · 4.4 ft·lb	p. 18
Cylinder stud bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Clutch spring bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Centrifugal clutch lock nut	118 N·m	12 kgf·m · 87 ft·lb	p. 18
Change clutch lock nut	108 N·m	11 kgf·m · 80 ft·lb	p. 18
Shift drum stopper arm pivot bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Gearshift cam bolt	16 N·m	1.6 kgf·m · 12 ft·lb	p. 18
Gearshift spindle return spring pin	22 N·m	2.2 kgf·m · 16 ft·lb	p. 18
Starter clutch bolt	30 N·m	3.1 kgf·m · 22 ft·lb	p. 18
Recoil starter driven pulley bolt	108 N·m	11 kgf·m · 80 ft·lb	p. 18
Alternator stator bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 18
Ignition pulse generator bolt	6 N·m	0.6 kgf·m · 4.4 ft·lb	p. 18
Secondary gearshift spindle stopper bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 18
Angle sensor bolt	6 N·m	0.6 kgf·m · 4.4 ft·lb	p. 19
Reverse shift switch	13 N·m	1.3 kgf·m · 10 ft·lb	p. 19
Front carrier bolt	37 N·m	3.8 kgf·m · 27 ft·lb	p. 19
Front carry pipe bolt	37 N·m	3.8 kgf·m · 27 ft·lb	p. 19
Rear carrier bolt	37 N·m	3.8 kgf·m · 27 ft·lb	p. 19
Muffler band bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 19
Footpeg bracket bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Front differential oil filler cap	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Front differential oil drain bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Rear final gear case oil check bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Rear final gear case oil filler cap	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Rear final gear case oil drain bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Spark arrester bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 19
Tie-rod lock nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 19
Cooling fan shroud tapping screw	0.8 N·m	0.08 kgf·m · 0.6 ft·lb	p. 19
Left lower engine hanger bracket bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Upper engine hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 19
Upper engine hanger bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 19
Gearshift pedal pinch bolt	16 N·m	1.6 kgf·m · 12 ft·lb	p. 19
Rear wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 20
Shock absorber upper mounting nut	34 N·m	3.5 kgf·m · 25 ft·lb	p. 20
Shock absorber lower mounting bolt	44 N·m	4.5 kgf·m · 32 ft·lb	p. 20
Swingarm left pivot bolt	112 N·m	11.4 kgf·m · 83 ft·lb	p. 20
Swingarm right pivot bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 20
Swingarm right pivot lock nut	112 N·m	11.4 kgf·m · 83 ft·lb	p. 20
Brake hose oil bolt	34 N·m	3.5 kgf·m · 25 ft·lb	p. 20
Front brake caliper bleed valve	5.4 N·m	0.54 kgf·m · 4 ft·lb	p. 20
Front master cylinder reservoir cap screw	2 N·m	0.2 kgf·m · 1.5 ft·lb	p. 20
Front brake light switch screw	1.2 N·m	0.12 kgf·m · 0.9 ft·lb	p. 20
Front brake lever pivot bolt	1 N·m	0.1 kgf·m · 0.7 ft·lb	p. 20
Front brake lever pivot nut	5.9 N·m	0.6 kgf·m · 4.4 ft·lb	p. 20
Front master cylinder holder bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 20
Front brake caliper mounting bolt	44 N·m	4.5 kgf·m · 32 ft·lb	p. 20
Caliper pin bolt	23 N·m	2.3 kgf·m · 17 ft·lb	p. 20
Brake joint pipe	17 N·m	1.7 kgf·m · 13 ft·lb	p. 20
Rear brake arm pinch bolt/nut	20 N·m	2 kgf·m · 15 ft·lb	p. 20
Rear brake panel drain bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 20
Differential ring gear bolt	49 N·m	5 kgf·m · 36 ft·lb	p. 20
Front final gear case cover bolt	49 N·m	5 kgf·m · 36 ft·lb	p. 20
Front final clutch bolt	25 N·m	2.5 kgf·m · 18 ft·lb	p. 20
Front final gear case mounting bolt	44 N·m	4.5 kgf·m · 32 ft·lb	p. 20
Front final gear case mounting nut	44 N·m	4.5 kgf·m · 32 ft·lb	p. 20
Front vehicle speed sensor bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 20
Rear vehicle speed sensor bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 20
Clutch cover stay bolt	10 N·m	1 kgf·m · 7 ft·lb	p. 20
Front final clutch cover bolt	7 N·m	0.7 kgf·m · 5.2 ft·lb	p. 20
Rear final gear pinion bearing lock nut	98 N·m	10 kgf·m · 72 ft·lb	p. 21
Rear final gear case cover bolt	49 N·m	5 kgf·m · 36 ft·lb	p. 21
Rear final gear case mounting nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 21
Axle housing nut	44 N·m	4.5 kgf·m · 32 ft·lb	p. 21
Skid plate bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 21
Rear brake panel nut	44 N·m	4.5 kgf·m · 32 ft·lb	p. 21
Rear wheel hub nut	137 N·m	14 kgf·m · 101 ft·lb	p. 21
Assist headlight/meter bracket nut	25 N·m	2.5 kgf·m · 18 ft·lb	p. 21
Muffler cover band bolt	3.2 N·m	0.33 kgf·m · 2.4 ft·lb	p. 47
Exhaust pipe cover band bolt	3.2 N·m	0.33 kgf·m · 2.4 ft·lb	p. 47
Muffler band bolts	23 N·m	17 ft·lb	p. 60
Tie-rod lock nut	12 N·m	1.2 kgf·m · 9 ft·lb	p. 62
Sealing washer	25 N·m	2.5 kgf·m · 18 ft·lb	p. 72
Engine damage	10 N·m	1 kgf·m · 7 ft·lb	p. 73
Filler cap groove	12 N·m	1.2 kgf·m · 9 ft·lb	p. 75
Cap screws	2 N·m	0.2 kgf·m · 1.5 ft·lb	p. 76
Cooling fan motor screw	1.5 N·m	0.15 kgf·m · 1.1 ft·lb	p. 85
Cooling fan nut 2.7 NTTI	2.7 N·m	2 ft·lb	p. 85
Cooling fan shroud tapping screw	1.5 N·m	0.15 kgf·m · 1.1 ft·lb	p. 85
Insulator band screw as shown	4 N·m	0.4 kgf·m · 2.9 ft·lb	p. 109
SE valve nut	2.3 N·m	0.23 kgf·m · 1.7 ft·lb	p. 110
Lower engine hanger nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 117
Head bolts securely	22 N·m	2.2 kgf·m · 16 ft·lb	p. 144
Engine hanger fasteners	54 N·m	5.5 kgf·m · 40 ft·lb	p. 144
Engine hanger fasteners	32 N·m	3.3 kgf·m · 24 ft·lb	p. 144
Stud bolt out	12 N·m	1.2 kgf·m · 9 ft·lb	p. 158
Handlebar lower holder nut	39 N·m	4 kgf·m · 29 ft·lb	p. 233
Throttle housing cover screw	1.5 N·m	0.15 kgf·m · 1.1 ft·lb	p. 233
Throttle arm nut	7 N·m	0.71 kgf·m · 5.2 ft·lb	p. 233
WD/4WD select switch screw	1.5 N·m	0.15 kgf·m · 1.1 ft·lb	p. 233
Front wheel nut	64 N·m	6.5 kgf·m · 47 ft·lb	p. 233
Front wheel hub nut	78 N·m	8 kgf·m · 58 ft·lb	p. 233
Front brake disc bolt	42 N·m	4.3 kgf·m · 31 ft·lb	p. 233
Splash guard bolt	11 N·m	1.1 kgf·m · 8 ft·lb	p. 233
Shock absorber mounting nut	44 N·m	4.5 kgf·m · 32 ft·lb	p. 233
Upper arm pivot nut	34 N·m	3.5 kgf·m · 25 ft·lb	p. 233
Lower arm pivot nut	44 N·m	4.5 kgf·m · 32 ft·lb	p. 233
Brake hose clamp bolt	12 N·m	1.2 kgf·m · 9 ft·lb	p. 233
Tie-rod stud joint nut	54 N·m	5.5 kgf·m · 40 ft·lb	p. 233
Steering shaft end nut	108 N·m	11 kgf·m · 80 ft·lb	p. 233
Steering shaft holder bolt	32 N·m	3.3 kgf·m · 24 ft·lb	p. 233
Wheels direction	64 N·m	6.5 kgf·m · 47 ft·lb	p. 240
Cotter pin hole	29 N·m	3 kgf·m · 21 ft·lb	p. 249
Stud flat surfaces	54 N·m	5.5 kgf·m · 40 ft·lb	p. 249
Lower arm pivot nuts	44 N·m	4.5 kgf·m · 32 ft·lb	p. 253

Spark plugs

Values extracted from the document text. Check against the original before service work.

Item	Value	Also	PDF page
K16PR-U11	—		p. 16
K16PR-U11	1–1.1 mm		p. 69

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